BH-YPL series laboratory pressure spray dryer

BH-YPL系列实验室压力喷雾干燥机

In scientific research and laboratory environments, efficient and uniform drying of materials is a key link to ensure the success of experiments and product quality.

在科学研究与实验室环境中，对物料进行高效、均匀的干燥处理是确保实验成功和产品质量的关键环节。

The laboratory pressure spray dryer, with its unique pressure spray technology and precision control system, has become an indispensable laboratory equipment in many fields.

实验室压力喷雾干燥机，凭借其独特的压力喷雾技术和精密的控制系统，成为了众多领域不可或缺的实验室设备。

This paper will deeply discuss the equipment overview, technical characteristics, application fields, key components, operation process, maintenance, safety performance and market status and prospects of laboratory pressure spray dryer.

本文将深入探讨实验室压力喷雾干燥机的设备概述、技术特点、应用领域、关键部件、操作流程、维护保养、安全性能以及市场现状与前景。

1, equipment overview and principle

一、设备概述与原理

The laboratory pressure spray dryer produced by Jiangsu Bohong Drying Company is a kind of equipment that uses a high pressure pump to pressurize the liquid material to a certain pressure, then ejects it in the form of mist through a special nozzle, and then contacts with hot air in the drying room and rapidly evaporates water.

江苏博鸿干燥公司生产制造的实验室压力喷雾干燥机是一种利用高压泵将液体物料加压至一定压力后，通过特制的喷嘴以雾状形式喷出，随后在干燥室内与热空气接触并迅速蒸发水分的设备。

Its working principle is based on the combination of pressure spray and hot air convection drying principle, through the precise control of spray pressure, flow and drying chamber temperature, humidity and other parameters, to achieve efficient drying of materials.

其工作原理基于压力喷雾与热空气对流干燥相结合的原理，通过精确控制喷雾压力、流量以及干燥室温度、湿度等参数，实现物料的高效干燥。

2. Technical characteristics and advantages

二、技术特点与优势

1. Efficient drying: pressure spraying technology atomizes liquid materials into tiny particles instantly, increases the contact area with hot air, and improves drying efficiency.

1. 高效干燥：压力喷雾技术使液体物料瞬间雾化成微小颗粒，增大了与热空气的接触面积，提高了干燥效率。

2. Quality assurance: The drying process is gentle and uniform, which effectively retains the nutrient composition, color and flavor of the material and reduces the loss of heat sensitive substances.

2. 品质保障：干燥过程温和且均匀，有效保留了物料的营养成分、色泽和风味，减少了热敏性物质的损失。

3. Strong flexibility: suitable for a variety of materials and process conditions, by adjusting the parameters to meet the needs of different experiments and production.

3. 灵活性强：适用于多种物料和工艺条件，通过调整参数可满足不同实验和生产的需求。

4. Automatic control: equipped with advanced control system, it can realize one-click start, automatic adjustment and remote monitoring, reducing the difficulty of operation and labor cost.

4. 自动化控制：配备*的控制系统，可实现一键启动、自动调节和远程监控，降低了操作难度和人力成本。

3, application field analysis

三、应用领域解析

Laboratory pressure spray dryer is widely used in food, medicine, chemical industry, biotechnology and other fields.

实验室压力喷雾干燥机广泛应用于食品、医药、化工、生物科技等领域。

In the field of food, it can be used in the development of milk powder, instant coffee, seasonings and other products;

在食品领域，它可用于奶粉、速溶咖啡、调味料等产品的开发；

In the field of medicine, it is used for the drying treatment of drug intermediates and active ingredients;

在医药领域，则用于药物中间体、活性成分等的干燥处理；

In the field of chemical and biological science and technology, it involves the preparation of fine chemicals such as catalysts, nanomaterials and biological products.

在化工和生物科技领域，则涉及催化剂、纳米材料、生物制品等精细化工品的制备。

4. Introduction of key components

四、关键部件介绍

1.High pressure pump: responsible for pressurizing the liquid material to the required pressure, is the power source of the spray process.

1. 高压泵：负责将液体物料加压至所需压力，是喷雾过程的动力源。

2. Nozzle: The special nozzle structure determines the size and distribution of droplets, which has an important impact on the drying effect.

2. 喷嘴：特制的喷嘴结构决定了雾滴的大小和分布，对干燥效果有重要影响。

3. Drying chamber: Provide the hot air environment required for drying, and its structure and material should meet the requirements of efficient heat transfer and corrosion resistance.

3. 干燥室：提供干燥所需的热空气环境，其结构和材质需满足高效传热和耐腐蚀的要求。

4. Control system: including temperature sensor, pressure sensor, flow controller, etc., to achieve accurate control of the drying process.

4. 控制系统：包括温度传感器、压力传感器、流量控制器等，实现对干燥过程的精确控制。

5. Operation process and steps

五、操作流程与步骤

1. Preparation phase: Check whether all components of the device are in good condition, and connect the power and air source.

1. 准备阶段：检查设备各部件是否完好，连接好电源和气源；

Set drying temperature, pressure and other parameters.

设定好干燥温度、压力等参数。

2. Start-up stage: open the heating system to preheat the drying chamber to the set temperature;

2. 启动阶段：开启加热系统预热干燥室至设定温度；

Start the high-pressure pump and nozzle system at the same time to adjust the appropriate working pressure and flow rate.

同时启动高压泵和喷嘴系统，调节至合适的工作压力和流量。

3. Drying stage: The liquid material to be dried is sent to the nozzle system through the high pressure pump to form a mist spray and dry in the drying room in contact with hot air.

3. 干燥阶段：将待干燥的液体物料通过高压泵送入喷嘴系统，形成雾状喷出并在干燥室内与热空气接触干燥。

4. Collection stage: The dried solid particles are collected through the collection system for subsequent treatment.

4. 收集阶段：干燥后的固体颗粒通过收集系统收集并进行后续处理。

5. Cleaning and maintenance: After the equipment is cooled, clean the drying room and collect the residue in the system;

5. 清理与维护：待设备冷却后清理干燥室和收集系统内的残留物；

Perform regular maintenance and maintenance on the equipment.

定期对设备进行维护和保养。

6. Maintenance and precautions

六、维护保养与注意事项

1. Regularly clean the residue in the drying chamber and collect the system to prevent clogging and corrosion.

1. 定期清理干燥室和收集系统内的残留物以防止堵塞和腐蚀。

2. Check the wear condition of the high-pressure pump and nozzle system and replace the damaged parts in time.

2. 检查高压泵和喷嘴系统的磨损情况并及时更换损坏部件。

3. Keep the equipment clean and dry to prevent electrical components from moisture and damage.

3. 保持设备的清洁和干燥以防止电气元件受潮和损坏。

4. Check the accuracy and stability of the control system regularly to ensure the smooth drying process.

4. 定期检查控制系统的准确性和稳定性以确保干燥过程的顺利进行。

7. Safety performance and protective measures

七、安全性能与防护措施

1. The equipment should be equipped with safety protection devices such as overpressure and overheating to prevent accidents.

1. 设备应配备过压、过热等安全保护装置以防止意外发生。

2. The operator shall be professionally trained and strictly abide by the operating procedures to ensure safe use.

2. 操作人员需经过专业培训并严格遵守操作规程以确保安全使用。

3. Cut off the power and air supply and wear appropriate protective equipment during maintenance and maintenance.

3. 在维护和保养时需切断电源和气源并佩戴好相应的防护装备。

8, Jiangsu Bohong Drying Company laboratory pressure spray dryer advantages

八、江苏博鸿干燥公司实验室压力喷雾干燥机优势

At present, with the continuous progress of science and technology and the acceleration of the industrialization process, the application of laboratory pressure spray dryer in scientific research and production is more and more extensive.

当前，随着科学技术的不断进步和工业化进程的加速推进，实验室压力喷雾干燥机在科研和生产中的应用越来越广泛。

Market demand continues to grow, promoting the rapid development of the laboratory pressure spray dryer industry.

市场需求持续增长，推动了实验室压力喷雾干燥机行业的快速发展。

In the future, with the continuous innovation and upgrading of product technology and the improvement of environmental protection, energy saving and other requirements, the laboratory pressure spray dryer manufactured by Jiangsu Bohong will be more intelligent, efficient and green.

未来，随着产品技术的不断创新和升级以及环保、节能等要求的提高，江苏博鸿生产制造的实验室压力喷雾干燥机将更加智能化、高效化、绿色化。

At the same time, customized services will become the mainstream of the market to meet the personalized needs of different users.

同时，定制化服务将成为市场主流以满足不同用户的个性化需求。

Therefore, the laboratory pressure spray dryer manufactured by Jiangsu Bohong Drying production will usher in broader development prospects and market opportunities.

因此，江苏博鸿干燥生产制造的实验室压力喷雾干燥机将迎来更加广阔的发展前景和市场机遇。