LGX series dry granulator

LGX系列干法制粒机

The Dry Granulator is mainly used to convert powdered materials into pellets by compression or other mechanical means, without the use of a liquid binder. Dry granulation is usually suitable for pharmaceutical, chemical, food and other industries, especially when dealing with heat sensitive materials is very useful, because it avoids high temperature and moisture.

干法制粒机（Dry Granulator）主要用于将粉末状物料通过压缩或其他机械手段转化为颗粒，而无需使用液体粘合剂。干法制粒通常适用于药品、化工、食品等行业中，尤其是在处理热敏感材料时非常有用，因为它避免了高温和湿气。

1, LGX series dry granulator - working principle

The working principle of the dust-free dry granulator includes the following steps:

1.1. ** Feed ** :

- The powdered material enters the granulator through the feed system.

1.2. ** Compression or extrusion ** :

- ** Roller compaction ** : The raw material is compressed into a sheet by the pressure between two high-speed rotating rollers. These flakes are broken into particles by cutting tools.

- ** Extrusion granulation ** : The material is heated and pressured out to form particles through the mold, and then cooled and cut.

.3. ** Particle forming ** :

- The design of the granulator allows for precise control of the size and shape of the particles.

1.4. ** Dust-free treatment ** :

- The entire process takes place in a sealed environment where dust is effectively contained inside the equipment, usually collected through a dust recovery system.

1.5. ** Discharge ** :

- After the completion of pelleting, the particles are discharged through the discharge system, and the sealing design of the equipment ensures that no dust leakage occurs during the discharge process.

1、LGX系列干法制粒机--工作原理

无尘密干法制粒机的工作原理包括以下几个步骤：

1.1. **进料**：

- 粉末状原料通过进料系统进入制粒机。

1.2. **压缩或挤出**：

- **辊压制粒**：原料通过两个高速旋转的辊子之间的压力被压缩成薄片。这些薄片通过切割刀具被破碎成颗粒。

- **挤出制粒**：物料经过加热和压力挤出，通过模具形成颗粒，然后进行冷却和切割。

.3. **颗粒成型**：

- 制粒机的设计允许对颗粒的大小和形状进行精确控制。

1.4. **无尘处理**：

- 整个过程在密封环境中进行，粉尘被有效地控制在设备内部，通常通过粉尘回收系统收集。

1.5. **出料**：

- 完成制粒后的颗粒通过出料系统排出，设备的密封设计确保出料过程不会产生粉尘泄漏。

2, LGX series dry granulator - equipment advantages

2.1. ** Dust Control ** :

- With a fully sealed design and dust recovery system, dust pollution can be effectively reduced to provide a clean operating environment.

2.2. ** Improve product quality ** :

- Reduce dust and pollution and help improve the quality and consistency of the final product.

2.3. ** Security **

- Protect operators from dust and harmful substances and improve the safety of the production environment.

2.4. ** Cost savings ** :

- Reduced waste caused by dust and environmental cleaning costs, dust recovery system can be recycled.

2.5. ** Easy to clean ** :

- ** Features ** : The equipment is designed with easy cleaning in mind and can usually be quickly disassembled and cleaned, reducing the risk of cross-contamination.

2.6. ** Sealing design ** :

- ** Function ** : The equipment adopts a fully sealed design to prevent dust from leaking into the external environment and protect the health of the operator.

- ** Application ** : Often used to handle drugs, food or other dust-sensitive materials.

2.7. ** Dust Recovery System ** :

- ** Function ** : Equipped with dust recovery system, the generated dust will be collected again, reduce waste and environmental pollution.

- ** Application ** : effectively improve production efficiency, reduce cleaning and maintenance costs.

2.8. The most efficient granulation effect ** :

- ** Working principle ** : The powder is pressed into particles by high-pressure roller pressing, cutting, etc. The size and shape of the particles can be controlled by adjusting the equipment parameters.

- ** Application ** : To ensure the uniformity and quality of the particles.

2.9. ** Automatic Control ** :

- ** Function ** : Usually equipped with advanced PLC control system to achieve automatic operation and improve production efficiency.

- ** Application: easy to operate and monitor, improve the stability and consistency of the production process.

2、LGX系列干法制粒机--设备优点

2.1. **粉尘控制**：

- 通过全密封设计和粉尘回收系统，能够有效减少粉尘污染，提供一个清洁的操作环境。

2.2. **提高产品质量**：

- 减少粉尘和污染，有助于提高*终产品的质量和一致性。

2.3. **安全性**：

- 保护操作人员免受粉尘和有害物质的影响，提高生产环境的安全性。

2.4. **节省成本**：

- 减少了粉尘造成的浪费和环境清洁成本，粉尘回收系统可以回收利用。

2.5. **易于清洁**：

- **功能**：设备设计考虑到清洁方便，通常可以快速拆卸和清洗，减少交叉污染的风险。

2.6. **密封设计**：

- **功能**：设备采用全密封设计，防止粉尘泄漏到外部环境中，保护操作人员的健康。

- **应用**：常用于处理药品、食品或其他对粉尘敏感的材料。

2.7. **粉尘回收系统**：

- **功能**：配备粉尘回收系统，将产生的粉尘重新收集，减少浪费和环境污染。

- **应用**：有效提高生产效率，降低清洁和维护成本。

2.8. **高效的制粒效果**：

- **工作原理**：通过高压辊压、切割等方式将粉末压制成颗粒，颗粒大小和形状可以通过调整设备参数进行控制。

- **应用**：确保颗粒的均匀性和质量。

2.9. **自动化控制**：

- **功能**：通常配备*的PLC控制系统，实现自动化操作，提高生产效率。

- **应用**：便于操作和监控，提高生产过程的稳定性和一致性。

3, LGX series dry granulator - dust-free conveying

- ** Conveying system ** : The dust-free dry granulator is equipped with a special dust-free conveying system, including sealed conveying pipes and dust collection devices. In the conveying process, negative pressure or positive pressure is used to transport materials to the inside of the granulator to avoid dust leakage.

- ** Dust collection device ** : Usually includes efficient dust collection device, such as bag filter or cyclone separator, can effectively capture and recover dust.

3、LGX系列干法制粒机--无尘输送

- **输送系统**：无尘密干法制粒机配备专用的无尘输送系统，包括密封输送管道和集尘装置。输送过程中采用负压或正压方式，将物料输送到制粒机内部，避免粉尘泄漏。

- **集尘装置**：通常包括高效的集尘装置，如布袋过滤器或旋风分离器，能有效捕捉和回收粉尘。

4, LGX series dry granulator - equipment maintenance

4.1. ** Regular cleaning ** :

- Clean equipment regularly to ensure a dust-free environment and reduce the risk of cross-contamination.

4.2. ** Check and replace parts ** :

- Regularly check the wear of key components such as rolls, cutting tools, etc., and replace the worn parts in time.

4.3. ** Lubrication ** :

- Check and add lubricant regularly to ensure smooth operation of equipment and reduce failure.

4.4. ** System Calibration ** :

- Regular calibration of the automation control system to ensure accurate operation of the equipment.

4.5. ** Safety Check ** :

- Check the tightness and safety devices of the equipment to ensure that the safety requirements are met.

4、LGX系列干法制粒机--设备维护

4.1. **定期清洁**：

- 定期对设备进行清洁，确保无尘环境的维护，减少交叉污染的风险。

4.2. **检查和更换部件**：

- 定期检查关键部件如辊子、切割刀具等的磨损情况，及时更换磨损部件。

4.3. **润滑**：

- 定期检查并添加润滑剂，确保设备运转顺畅，减少故障发生。

4.4. **系统校准**：

- 定期校准自动化控制系统，确保设备的精准操作。

4.5. **安全检查**：

- 检查设备的密封性和安全装置，确保符合安全生产要求。

5, LGX series dry granulator - scope of use

5.1. ** Pharmaceutical Industry ** :

- The production of pharmaceutical particles, such as tablets, capsule fillers, etc., requires high dust control.

5.2. ** Food Industry ** :

- Suitable for the production of food additives, nutritional supplements, etc., to ensure the safety and quality of food.

5.3. ** Chemical Industry ** :

- Handling chemical raw materials and products, such as plastics, dyes, etc., with strict requirements for dust and pollution.

5.4. ** Materials Science ** :

- For the production of advanced materials, such as high-performance ceramics, alloy materials, etc., to ensure the uniformity and purity of materials.

The dust-free dense drying granulator manufactured by Jiangsu Bohong is an efficient and environmentally friendly equipment, which is suitable for industries with high requirements for production environment and product quality.

5、LGX系列干法制粒机--使用范围

5.1. **制药行业**：

- 生产药物颗粒，如片剂、胶囊填料等，对粉尘控制要求高。

5.2. **食品行业**：

- 适用于生产食品添加剂、营养补充剂等，确保食品的安全性和质量。

5.3. **化工行业**：

- 处理化工原料和产品，如塑料、染料等，对粉尘和污染有严格要求。

5.4. **材料科学**：

- 用于*材料的生产，如高性能陶瓷、合金材料等，确保材料的均匀性和纯度。

江苏博鸿生产制造的无尘密干法制粒机是一种高效、环保的设备，适合对生产环境和产品质量有高要求的行业。