Description
Jiangsu Bohong production set: reaction, concentration, crystallization, filtration, washing, drying multi-functional six in one dryer is a multi-process in one equipment, usually used in chemical, pharmaceutical and food fields. It integrates multiple process steps in one device, which can reduce operational steps and manual intervention, improve production efficiency, and reduce the risk of contamination. FBH series multi-functional six-in-one dryer material contact parts can be 304, 316L, TA titanium alloy, C276 Hastelloy.
First, FBH series multi-functional six in one dryer equipment functions:
1. ** Reaction ** : The material is chemically reacted or physically changed in the reactor.
2. ** Concentration ** : By heating evaporation of excess solvent, concentrate the material.
3. ** Crystallization ** : Under the condition of cooling or solvent evaporation, solid substances are precipitated from the solution.
4. ** Filtration ** : The solid and liquid are separated to obtain solid products.
5. ** Washing ** : The solid product is cleaned by solvent to remove impurities.
Two, FBH series multi-functional six in one dryer equipment working principle:
2. ** Concentration ** : The material after the reaction is heated to evaporate the solvent to achieve the concentration of the material. The steam is cooled and recovered through a condensing system, reducing solvent waste.
3. ** Crystallization ** : By controlling the cooling rate or solvent evaporation rate, the solute is precipitated from the solution to form crystals. Stirring and temperature control are the key to ensure the quality of crystallization.
4. ** Filtration ** : solid-liquid separation in the kettle, the use of filter or filter plate to separate the solid crystal from the mother liquid to form a clean solid substance.
5. ** Washing ** : Use solvents to clean solid substances and remove residual impurities. The washing process is usually carried out after filtration to ensure purity.
6. ** Drying ** : Through vacuum drying or heating drying, the solvent in the solid material is completely evaporated to obtain dry powder or crystals. The drying process is carried out in a completely enclosed environment to avoid contamination of the material.
Three, FBH series multi-functional six in one dryer equipment structure:
- ** Reactor ** : core working area, with heating, cooling, mixing, reaction, concentration, crystallization and other functions. The reactor material is usually stainless steel or special alloy material to ensure corrosion resistance.
- ** Filtration System ** : Built-in filtration device (such as filter plate or screen) for solid-liquid separation.
- ** Heating and Cooling system ** : The heating system provides the necessary temperature control, and the cooling system is used for cooling treatment during the crystallization stage.
- ** Vacuum system ** : Reduce the pressure in the drying stage, improve the drying efficiency, and ensure the volatilization of solvents at low temperatures.
Four, FBH series multi-functional six in one dryer equipment advantages:
1. ** Efficient integration ** : Reaction, crystallization, filtration, washing, drying and other multi-process integration, multi-function integration ** : multiple processes are integrated in one equipment, reducing material transfer, saving space and investment costs.
2.** Reduce pollution ** : fully closed operation to avoid external pollution and cross contamination, especially suitable for the production of drugs and high-purity materials.
3. ** Save space and cost ** : Integrate multiple processes in one device, reducing equipment investment and footprint, and reducing maintenance and operation personnel.
4. ** High flexibility ** : According to different process requirements, the parameters of each stage can be flexibly adjusted to adapt to different types of materials.
5. ** Automation and intelligence ** : Through automatic control system, simplify the operation process, improve the stability and repeatability of the production process.
Five, FBH series multi-functional six in one dryer application fields:
- ** Pharmaceutical industry ** : Suitable for the production of high-purity materials such as drug intermediates, apis, antibiotics, hormones, especially for processes that are susceptible to contamination or require high cleanliness.
- ** Chemical industry ** : Widely used in the production of fine chemicals, catalysts, resins, dyes and other chemicals, especially in complex processes.
- ** Other fields ** : such as electronic materials, rare earth processing and other high-tech materials in the production process, also has a wide range of application prospects.
The FBH series multi-functional six-in-one dryer manufactured by Jiangsu Bohong Drying Company is very popular in modern production, suitable for multi-step process integration production environment, significantly improving efficiency and product quality.
江苏博鸿生产制造集:反应、浓缩、结晶、过滤、洗涤、干燥多功能六合一干燥器是一种集多道工艺流程于一体的设备,通常用于化工、制药及食品等领域。它将多个工艺步骤集成在一个设备中,可以减少操作步骤和人工干预,提高生产效率,降低污染风险。FBH系列多功能六合一干燥器物料接触部分可采用304、316L、TA钛合金, C276 哈氏合金。
一、FBH系列多功能六合一干燥器设备功能:
1. **反应**:物料在反应釜中进行化学反应或物理变化。
2. **浓缩**:通过加热蒸发掉多余的溶剂,浓缩物料。
3. **结晶**:在冷却或溶剂蒸发条件下,固体物质从溶液中析出。
4. **过滤**:将固体与液体分离,获得固体产物。
5. **洗涤**:通过溶剂对固体产物进行清洗,去除杂质。
6. **干燥**:将固体中的水分或溶剂蒸发,得到干燥的粉末或晶体。
二、FBH系列多功能六合一干燥器设备工作原理:
1. **反应**:在设备的反应釜中,物料通过加热、搅拌、压力控制等手段进行化学反应或物理变化。温度、压力和搅拌速度均可精确控制,确保反应过程的可控性。
2. **浓缩**:反应后的物料通过加热进行溶剂的蒸发,达到物料的浓缩。蒸汽通过冷凝系统冷却回收,减少溶剂浪费。
3. **结晶**:通过控制冷却速度或溶剂蒸发速率,溶质从溶液中析出,形成晶体。搅拌和温度调控是确保结晶质量的关键。
4. **过滤**:在釜体内进行固液分离,利用滤网或过滤板将固体晶体与母液分离,形成干净的固体物质。
5. **洗涤**:使用溶剂对固体物质进行清洗,去除残留的杂质。洗涤过程通常在过滤完成后进行,以确保纯度。
6. **干燥**:通过真空干燥或加热干燥,将固体物料中的溶剂完全蒸发,得到干燥的粉末或晶体。干燥过程在全封闭的环境中进行,避免物料的污染。
三、FBH系列多功能六合一干燥器设备结构组成:
- **反应釜**:核心工作区,具备加热、冷却、搅拌、反应、浓缩、结晶等多功能。反应釜材质通常为不锈钢或特殊合金材料,确保耐腐蚀性。
- **搅拌系统**:用于在不同工序下保持物料均匀,防止结块或局部过热。不同的工艺阶段,搅拌速度和强度可调节。
- **过滤系统**:内置过滤装置(如滤板或滤网),用于进行固液分离。
- **加热与冷却系统**:加热系统提供必要的温度控制,冷却系统用于结晶阶段的降温处理。
- **真空系统**:降低干燥阶段的压力,提高干燥效率,同时确保低温条件下溶剂的挥发。
- **自动化控制系统**:采用PLC或DCS系统,对温度、压力、搅拌速度、真空度等参数进行精准控制,实现自动化操作。
四、FBH系列多功能六合一干燥器设备优势:
1. **高效整合**:反应、结晶、过滤、洗涤、干燥等多工序一体化,多功能集成**:将多个工艺整合在一个设备中,减少了物料转移,节省了空间和投资成本。
2. **减少污染**:全封闭操作,避免外部污染和交叉污染,特别适合药品及高纯度物料生产。
3. **节省空间与成本**:将多个工艺整合在一个设备中,降低了设备投资和占地面积,减少了维护和操作人员。
4. **灵活性高**:可根据不同工艺需求,灵活调整各阶段的参数,适应不同类型的物料。
5. **自动化与智能化**:通过自动化控制系统,简化操作流程,提高生产过程的稳定性与可重复性。
五、FBH系列多功能六合一干燥器应用领域:
- **制药行业**:适用于药物中间体、原料药、抗生素、激素等高纯度物料的生产,特别是对于易受污染或需高度洁净的工艺流程。
- **化工行业**:广泛用于精细化工、催化剂、树脂、染料等化学品的生产,尤其是复杂工艺的场合。
- **食品行业**:可应用于食品添加剂、营养品、调味料的生产,确保高标准的卫生要求。
- **其他领域**:如电子材料、稀土加工等高技术材料的生产过程中,也具有广泛的应用前景。
江苏博鸿干燥公司生产制造的FBH系列多功能六合一干燥器在现代化生产中非常受欢迎,适合多步骤工艺集成的生产环境,显著提升了效率和产品质量。
Contact:
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jsbhchina@163.comTel:
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No.188 Xicheng Road,Jiangyin,Jiangsu ProvinceHotline
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