Reaction (crystallization), extraction filtration (press filtration), washing, drying multi-functional spherical four-in-one equipment is a multi-functional equipment that integrates multiple chemical processes, and can complete the reaction, crystallization, filtration, washing and drying processes of materials in the same equipment. The multi-functional spherical four-in-one drying equipment manufactured by Jiangsu Bohong is widely used in pharmaceutical, chemical, fine chemical, food and other industries, with extremely high process integration and production efficiency. BQG series multi-functional spherical four-in-one drying equipment material contact part can be 304, 316L, TA titanium alloy, C276 Hastelloy.

1、BQG series multi-functional spherical four-in-one drying equipment - working principle

The equipment is produced through the following steps:

1. ** Reaction and crystallization ** : The material is chemically reacted in the equipment or crystallized by temperature control. The jacketed heating or cooling system controls the reaction conditions, and the stirring system ensures the material is evenly mixed.

2. ** Filtration (press filtration)** : After the reaction is completed or crystallization is formed, the filtration device at the bottom of the device is pumped. A vacuum system or pressure filtration system can separate the liquid phase from the solid phase and collect the filtrate.

3. ** Washing ** : Wash the filtered solid by adding the washing liquid to remove the residual mother liquor or impurities. The washing solution can also be discharged through a filtration system.

4. ** Drying ** : After washing, the remaining water or solvent is evaporated and dried through the jacket heating and vacuum system, so that the solid material can reach the required drying degree.

2、BQG series multi-functional spherical four-in-one drying equipment - structural composition

- ** Spherical main vessel ** : has a large surface area, easy to heat exchange, improve the efficiency of reaction, crystallization, drying.

- ** Mixing system ** : Adjustable mixing blade to ensure that the material in the reaction, crystallization process evenly mixed to avoid deposition.

- ** Jacket heating/cooling system ** : Used to provide temperature control support for reaction, crystallization, drying and other processes, often using steam, thermal oil or cooling water as a medium.

- ** Filter device ** : The bottom is equipped with a filter plate or filter plate for solid-liquid separation.

- ** Vacuum system ** : Used to reduce pressure during filtration and drying and promote the evaporation of solvents or water.

- ** Washing device ** : washing liquid is introduced through the pipeline system to wash solid materials effectively.

3、BQG series multi-functional spherical four-in-one drying equipment - equipment advantages

1. ** Integrated design, reduce footprint ** : Multiple functions are integrated in one equipment, avoiding the cumbersome layout of multiple equipment in the traditional process, reducing the occupation of production space.

2. ** Reduce cross contamination, in line with GMP requirements ** : All processes are completed in the same equipment, avoiding the risk of contamination when materials are transferred between different equipment, especially suitable for pharmaceutical and food industries.

3. ** High degree of automation ** : Automatic control can be achieved through PLC system, reducing human intervention, improving production safety and operational stability.

4. ** Improve production efficiency ** : The seamless connection of different process steps greatly shorens the production cycle and reduces the non-productive operation time such as material transfer and equipment cleaning.

5. ** Energy saving and environmental protection ** : Through a reasonable heat exchange and vacuum system, reduce energy consumption, while reducing solvent volatilization and emissions, in line with environmental requirements.

4、BQG series multi-functional spherical four-in-one drying equipment - application field

- ** Pharmaceutical industry ** : For the reaction, crystallization, filtration, drying and other processes of API (apis) and intermediates, especially for the production of drugs with strict control of process conditions.

- ** Chemical industry ** : Suitable for the production process of various fine chemicals, pesticides, dyes and other products.

- ** Food industry ** : Used for reaction and drying process of functional food additives and enzyme preparations.

- ** Environmental protection ** : liquid-solid separation and drying operations in the treatment of hazardous waste.

The BQG series of multi-function spherical four-in-one drying equipment manufactured by Jiangsu Bohong Drying Equipment is widely used in the process requiring high efficiency and precise control. The multi-functional spherical 4-in-1 drying device is an efficient device that integrates reaction, extraction, filtration, washing and drying, designed for complex material handling processes in chemical, pharmaceutical and fine chemical industries. Its spherical design provides better mixing, heat transfer and material handling efficiency, and is suitable for the treatment of high viscosity, easy crystallization and heat sensitive materials.

反应(结晶)、抽滤(压滤)、洗涤、干燥多功能球形四合一设备是一种集成了多个化工工艺的多功能设备，能够在同一设备内完成物料的反应、结晶、过滤、洗涤和干燥等过程。江苏博鸿生产制造的多功能球形四合一干燥设备广泛应用于制药、化工、精细化工、食品等行业，具有极高的工艺整合度和生产效率。BQG系列多功能球形四合一干燥设备物料接触部分可采用304、316L、TA钛合金，C276哈氏合金。

一、BQG系列多功能球形四合一干燥设备--工作原理

设备通过以下步骤完成生产：

1. **反应与结晶**：物料在设备内进行化学反应或通过温度控制进行结晶。夹套加热或冷却系统控制反应条件，搅拌系统确保物料均匀混合。

2. **抽滤(压滤)**：反应完成或结晶形成后，通过设备底部的过滤装置进行抽滤。真空系统或压滤系统可以将液相物质从固相中分离出来，收集滤液。

3. **洗涤**：通过加入洗涤液对过滤后的固体进行洗涤，去除残留的母液或杂质。洗涤液也可通过过滤系统排出。

4. **干燥**：洗涤后，通过夹套加热和真空系统将剩余的水分或溶剂蒸发干燥，使固体物料达到所需的干燥度。

二、BQG系列多功能球形四合一干燥设备--结构组成

- **球形主容器**：具有较大的表面积，便于热交换，提升反应、结晶、干燥的效率。

- **搅拌系统**：可调速的搅拌桨叶确保物料在反应、结晶过程中均匀混合，避免沉积。

- **夹套加热/冷却系统**：用于为反应、结晶、干燥等过程提供温控支持，常使用蒸汽、导热油或冷却水作为介质。

- **过滤装置**：底部装有过滤盘或滤板，进行固液分离。

- **真空系统**：用于过滤、干燥过程中降低压力，促进溶剂或水分的蒸发。

- **洗涤装置**：通过管道系统引入洗涤液，对固体物料进行有效洗涤。

三、BQG系列多功能球形四合一干燥设备--设备优势

1. **一体化设计，减少占地面积**：多个功能集成在一个设备内，避免了传统工艺中需要多个设备的繁琐布局，减少了生产空间的占用。

2. **减少交叉污染，符合GMP要求**：物料在同一设备内完成所有工艺，避免了物料在不同设备间转移时的污染风险，特别适合制药和食品行业。

3. **自动化程度高**：可以通过PLC系统实现全自动控制，减少了人力干预，提高了生产安全性和操作的稳定性。

4. **提高生产效率**：不同工艺步骤的无缝衔接大大缩短了生产周期，减少了物料转移、设备清洗等非生产性操作时间。

5. **节能环保**：通过合理的热交换和真空系统，降低了能耗，同时减少了溶剂的挥发和排放，符合环保要求。

四、BQG系列多功能球形四合一干燥设备--应用领域

- **制药行业**：用于API（原料药）和中间体的反应、结晶、过滤、干燥等工艺，尤其适合对工艺条件严格控制的药品生产。

- **化工行业**：适用于各种精细化学品、农药、染料等产品的生产工艺。

- **食品行业**：用于功能性食品添加剂、酶制剂的反应与干燥工艺。

- **环保领域**：处理有害废物中的液固分离与干燥操作。

江苏博鸿干燥设备生产制造的BQG系列多功能球形四合一干燥设备广泛应用于要求高效和精密控制的工艺中。多功能球形四合一干燥设备是一种集反应、抽滤、洗涤和干燥于一体的高效设备，专为化工、制药和精细化工等行业的复杂物料处理过程设计。其球形设计提供了更好的搅拌、传热效果和物料处理效率，适用于高粘度、易结晶、热敏性物料的处理。