LGX series dry granulator, conveying, screening system

The transport process of the LGX series dry granulator involves several steps, aiming to achieve an overall closed, dust-free production environment, ensuring that it is suitable for fine production and meets high-end EHS (Environment, Health and safety) requirements.

1、LGX series dry granulator conveying process detailed explanation

1. Overall characteristics

- ** Integral sealing ** : The whole process of dry granulation adopts closed design to avoid material leakage and dust generation.

- ** No dust generation ** : Through efficient conveying system and control measures, to ensure that no dust is generated in all aspects.

- ** Suitable for fine production ** : The process can be precisely controlled and adapted to demanding production standards, especially for the pharmaceutical, food and chemical industries.

- ** Meet high-end EHS requirements ** : Equipment and process design meet high environmental, health and safety requirements.

2. Key equipment

2.1. ** Dust-free feeding station ** : used for unpacking and feeding to ensure the safe delivery of powder.

2.2. ** Vacuum conveyor ** : to achieve fast and dust-free conveying of materials.

2.3. ** Grinding machine ** : grinding the flake material into qualified particles.

2.4. ** Powder special storage tank ** : Used to store powder to ensure a stable supply of materials.

2.5. ** batching weighing device ** : accurate measurement of various raw materials to ensure the accuracy of the production process.

2.6. ** Screening machine ** : used to screen qualified particles to ensure quality.

3. Process steps

3.1. Dust free feeding

- ** Process ** : Unpack and feed the powder in the dust-free feeding station. The equipment adopts closed design to avoid dust leakage, and the operator puts the raw materials into the silo through the special interface to ensure the safety and health of the operation.

3.2. Vacuum powder conveying

- ** Process ** : After feeding, the material is transported through the vacuum feeder. The vacuum conveyor uses the principle of negative pressure to extract the material from the feeding station and transport it quickly and dust-free to the silo of the roller drying granulator. This process reduces manual operation and improves production efficiency.

3.3. Dry granulation

- ** Equipment ** : roller drying granulator

- ** Process ** : After the material enters the bunker, it is subjected to spiral pressure and degassing treatment to ensure that the material is in the best condition. The material is then rolled by the roller to form a sheet material, and the whole process is kept closed to avoid any dust leakage.

3.4. Dry crushing

- ** Equipment ** : grinding machine

- ** Process ** : The flake material is pulverized through the mill, and the whole grain becomes qualified particles. The design of the mill is reasonable, which can effectively transform the flake material into particles suitable for subsequent processing.

3.5. Screening

- ** Equipment ** : Screening machine

- ** Process ** : The whole grain material is screened to separate qualified particles and unqualified materials. Qualified particles will go to the next process for further processing, while unqualified materials will be automatically screened and returned to the roller dry granulator for re-pelleting, ensuring efficient and quality production.

3.6. Overall advantage

- ** Reduced manual operation ** : Through the application of automation equipment, manual intervention is significantly reduced and the overall production efficiency is improved.

- ** Improve efficiency ** : The seamless connection of all links and the use of efficient equipment ensure the continuity and efficiency of the production process.

- ** Quality Control ** : Through automatic screening and rework of unqualified materials, the quality of the final product is ensured and meets the strict industry standards.

The LGX series dry granulation closed feeding, conveying and screening system process manufactured by Jiangsu Bohong fully demonstrates the high efficiency and reliability of dry granulation machine in powder conveying and processing, providing a solid foundation for the realization of fine and automated production.

LGX系列干法制粒密闭上料、输送、筛分系统

LGX系列干法制粒机的输送流程涉及多个环节，旨在实现整体密闭、无扬尘的生产环境，确保适合精细化生产，并符合高端EHS（环境、健康与安全）要求。

一、LGX系列干法制粒机输送流程详解

江苏博鸿生产制造的LGX系列干法制粒密闭上料、输送、筛分系统流程充分展示了干法制粒机在粉体输送和处理中的高效性和可靠性，为实现精细化、自动化的生产提供了坚实的基础。

1、整体特点

- **整体密闭**：干法制粒整个流程采用密闭设计，避免物料外泄和粉尘产生。

- **无扬尘产生**：通过高效的输送系统和控制措施，确保在各个环节都不会产生扬尘。

- **适合精细化生产**：该流程可以进行精确控制，适应高要求的生产标准，特别适用于制药、食品和化工行业。

- **符合高端EHS要求**：设备和工艺设计符合环境、健康和安全的高标准要求。

2、关键设备

2.1. **无尘投料站**：用于拆包和投料，确保粉料的安全投放。

2.2. **真空输送机**：实现物料的快速、无尘输送。

2.3. **磨粉机**：将片状物料磨成合格颗粒。

2.4. **粉末专用储罐**：用于存储粉末，确保物料的稳定供应。

2.5. **配料称量装置**：精确计量各种原料，确保生产过程的准确性。

.6. **筛分机**：用于筛选合格颗粒，确保质量。

3、流程步骤

3.1. 无尘投料

- **过程**：在无尘投料站中进行粉料的拆包与投料。设备采用密闭设计，避免粉尘外泄，操作人员通过专用接口将原料投放至料仓，确保操作安全和卫生。

3.2. 真空粉体输送

- **过程**：投料后，物料通过真空上料机进行输送。真空输送机利用负压原理将物料从投料站抽取，迅速且无尘地输送至对辊干法制粒机的料仓。这一过程减少了人工操作，提高了生产效率。

3.3. 干法制粒

- **设备**：对辊干法制粒机

- **过程**：物料进入料仓后，经过螺旋加压和除气处理，确保物料处于*佳状态。随后，物料通过对辊的碾压形成片状物料，整个过程保持密闭，避免任何粉尘外泄。

3.4. 干法粉碎

- **设备**：磨粉机

- **过程**：片状物料通过磨粉机进行粉碎，整粒成合格颗粒。磨粉机设计合理，能有效将片状物料转化为适合后续加工的颗粒。

3.5. 筛分

- **设备**：筛分机

- **过程**：整粒后的物料经过筛分，以分离合格颗粒和不合格物料。合格颗粒将进入下道工序进行进一步加工，而不合格物料则会被自动筛除并返回对辊干法制粒机进行重新制粒，确保生产过程的高效与质量。

3.6. 整体优势

- **减少人工操作**：通过自动化设备的应用，显著降低了人工干预，提高了整体生产效率。

- **提高效率**：各个环节的无缝连接与高效设备的使用，确保了生产流程的连续性和高效性。

- **质量控制**：通过自动筛分和不合格物料的返工，确保了*终产品的质量，符合严格的行业标准。