1, QH type air mixer equipment introduction

QH air mixer is a patented technical product independently developed by Jiangsu Bohong Mixing Equipment Co., LTD. It is designed for the efficient mixing of powder and powder, powder and particle, particle and particle. By using the high kinetic energy generated by the rapid release of air flow under normal pressure, the equipment makes the material quickly turn over in the high-efficiency air flow environment to achieve uniform mixing of materials. This innovative mixing method gets rid of the limitation of the traditional mixer relying on the mixing paddle or blade, and greatly improves the mixing speed, efficiency and effect.

The QH air flow mixer produced by Jiangsu Bohong Mixing Equipment Company adopts spiral pulse air injection technology. Compressed air is shot from the bottom up into the material to be mixed in a spiral way, so that the material flows and boils in the mixing container to form a pneumatic mixing. The design not only avoids the mechanical damage caused by the mixing paddle to the material, but also eliminates the possible material blockage in the mixing process. This air-driven mixing process is particularly suitable for mixing materials that are sensitive to mechanical mixing, and can even mix corrosive materials efficiently to avoid the problem of accelerated aging of equipment internals due to corrosion.

In addition, with its energy-saving and efficient characteristics, the QH air flow mixer only needs a small amount of compressed air to complete the entire mixing cycle. Compared with traditional mixing equipment, the mixer can not only complete efficient mixing in a shorter time, but also has obvious advantages in terms of equipment durability, service cost and material handling quality.

2, QH type air mixer equipment principle

2.1. Feed cycle

In the feeding process, the discharge cone valve of the QH type air mixer is first closed, and the feed valve and exhaust valve are opened, and the materials to be mixed naturally enter the mixing container through the action of gravity. During this process, the air accompanying the material feed may carry dust, which will be effectively captured by the collection bag as it passes through the filter of the device and returned to the interior of the mixer by gravity. This design ensures that no environmental pollution is caused during the feeding process, while also preventing the escape of dust.

2.2. Mixing cycle

After the feed is complete, the feed valve is closed and the mixing process officially begins. The compressed air flows from the bottom of the mixer up through the mixing head, forming a spiral pulse. The air flow forms a strong kinetic energy inside the mixing container, rapidly lifting, moving, and flipping the materials in the container. This process enables the material to be mixed efficiently in a relatively short time, and the entire process does not require the intervention of mixing machinery. With this airflow pulse mixing technology, the compressed air not only effectively pushes the material mixing, but also exhausts the excess gas in the equipment through the exhaust valve, and the accompanying dust is captured again through the dust filter. Combined with the pneumatic pulse backblow function, the filtered dust is automatically removed and returned to the mixer, further improving the mixing efficiency.

2.3. Discharge cycle

After mixing is completed, the exhaust valve is closed, the discharge poppet valve is opened, and the mixed material is discharged smoothly through gravity or pneumatic pressure. The process is designed to ensure that the mixed material is quickly and efficiently removed from the equipment and residues are minimised.

3, QH type air mixer equipment characteristics

3.1. Mix in large batches

QH air flow mixer is particularly suitable for handling large quantities of materials, and can complete the mixing operation of a large number of materials in a relatively short time. This high-volume processing capability makes it ideal for chemical, pharmaceutical, food, building materials and other industries that need to handle large amounts of powder and granular materials.

3.2. Mix well

Thanks to the strong kinetic energy of the spiral pulse air flow, the QH air flow mixer can ensure sufficient contact between different materials, so as to achieve a highly uniform mixing effect. Even materials with large density differences can be evenly mixed by air flow technology, which greatly improves the quality consistency of the product.

3.3. Easy to clean

The inner wall of the equipment is smooth and without any mechanical moving parts, avoiding the residue accumulation problem in traditional agitators. Therefore, the cleaning process of the QH air mixer is extremely simple, especially suitable for handling those materials that require high cleanliness. In addition, the dust handling system in the equipment can effectively trap dust and keep the production environment clean.

3.4. Easy installation

QH air mixer has compact structure, small footprint and easy installation process. The device design is flexible and suitable for various production environments. Users can flexibly configure the location and layout of the device according to actual requirements.

3.5. No moving parts

A significant advantage of the QH air mixer is that it has no moving stirring parts. This not only reduces the maintenance cost of the equipment, but also greatly reduces the failure rate in the operation of the equipment. Because there are no mixing blades or other mechanical parts in direct contact with the material, the risk of damage to the material is also greatly reduced, especially suitable for handling those fragile or fragile materials.

3.6. Low energy consumption, multi-functional

Compared with traditional mechanical mixing machines, QH air flow mixers only require a very small amount of compressed air to complete the entire mixing process. Its low energy consumption features significantly reduce the operating costs of the equipment. At the same time, because the airflow technology can adapt to different types of materials, the equipment is also versatile, and can be widely used in different production scenarios in multiple industries.

3.7. Variable hybrid control

The mixing process of the QH air flow mixer can be precisely controlled by adjusting the time, frequency, pressure and flow rate of the air flow. This flexible control capability enables fine adjustment according to the characteristics and mixing requirements of different materials to obtain the best mixing results.

3.8. Random particle movement

Due to the flow mixing technology, the material is fluidized and boiled in the mixing container, and the particles in the material can move freely in a random manner. This random particle movement makes the mixing effect more uniform and is especially suitable for production processes that require high precision mixing.

As an efficient, energy-saving and easy to operate mixing equipment, the QH air mixer produced by Jiangsu Bohong Mixing Equipment Co., LTD has significantly improved the efficiency and quality of material mixing by virtue of its unique air pulse mixing technology. The equipment not only can handle large quantities of materials, but also has the characteristics of uniform mixing, easy cleaning, no moving parts and low energy consumption, which is suitable for a wide range of applications in multiple industries. Through variable mixing control and air flow technology, QH air flow mixer can provide users with stable, reliable and efficient mixing solutions, which occupies an important position in today's manufacturing field.

一、QH型气流混合机设备简介

QH型气流混合机是江苏博鸿混合设备公司自主研发的一款专利技术产品，专为粉体与粉体、粉体与颗粒、颗粒与颗粒的高效混合设计。该设备通过利用气流在常压下的快速释放所产生的高动能，使得物料在高效气流环境中迅速翻转，实现物料的均匀混合。这种创新的混合方式摆脱了传统混合机依赖搅拌桨或叶片进行混合的局限性，大大提高了混合的速度、效率与效果。

江苏博鸿混合设备公司生产制造的QH型气流混合机采用的是螺旋脉冲式的气流注入技术。压缩空气自下而上，以螺旋方式射入待混合的物料中，使物料在混合容器中流化沸腾，形成气动式混合。该设计不仅避免了搅拌桨对物料可能造成的机械损伤，还杜绝了混合过程中可能的物料阻塞情况。这种气流驱动的混合过程特别适合用于混合对机械搅拌敏感的物料，甚至能高效混合具有腐蚀性的物料，避免设备内构件因腐蚀而加速老化的问题。

此外，QH型气流混合机凭借其节能、高效的特点，只需少量的压缩空气即可完成整个混合周期。相较于传统混合设备，该混合机不仅能在更短时间内完成高效混合，还在设备的耐用性、使用成本以及物料的处理品质方面具有明显优势。

二、QH型气流混合机设备原理

2.1. 进料周期

在进料过程中，QH型气流混合机的放料锥阀首先处于密闭状态，进料阀和排气阀则打开，待混合的物料通过重力作用自然进入混合容器内。在这个过程中，伴随物料进料的空气可能会携带粉尘，这些粉尘在通过设备的过滤器时会被捕集袋有效捕捉，并通过重力作用返回到混合器内部。这种设计确保了进料过程中不会造成环境污染，同时也能防止粉尘的散逸。

2.2. 混合周期

进料完成后，进料阀关闭，混合过程正式开始。压缩空气从混合器的底部向上通过混合头，形成螺旋脉冲式气流。气流在混合容器内部形成强烈的动能，迅速提升、移动、翻转容器中的物料。这一过程促使物料在较短时间内实现高效混合，且整个过程无需搅拌机械的介入。通过这种气流脉冲混合技术，压缩空气不仅有效推动了物料混合，还能通过排气阀排出设备中的多余气体，并将附带的粉尘再次通过粉尘过滤器捕捉。结合气动脉冲反吹功能，过滤的粉尘会被自动清除，返回混合器内部，进一步提高混合效率。

2.3. 出料周期

混合完成后，排气阀关闭，放料锥阀则打开，通过重力或气动压力，混合后的物料会顺利排出。该过程的设计确保了混合后的物料能够快速、高效地从设备中移出，并*大限度地减少残留。

三、QH型气流混合机设备特点

3.1. 大批量混合

QH型气流混合机特别适合处理大批量物料，能够在较短的时间内完成大量物料的混合操作。这种大批量处理能力使其非常适用于化工、制药、食品、建材等需要处理大量粉体和颗粒物料的行业。

3.2. 混合均匀

得益于螺旋脉冲式气流的强动能作用，QH型气流混合机能够确保不同物料之间的充分接触，从而实现高度均匀的混合效果。即使是密度差异较大的物料，也能通过气流技术均匀混合，这种特性大大提高了产品的质量一致性。

3.3. 清洁方便

设备内壁设计光滑，无任何机械活动部件，避免了传统搅拌器中的残留物积聚问题。因此，QH型气流混合机的清洁过程极为简便，特别适合处理那些需要高洁净度的物料。此外，设备内的粉尘处理系统能够有效捕集粉尘，保持生产环境的洁净。

3.4. 安装方便

QH型气流混合机的结构紧凑，占地面积小，安装过程简便。设备设计灵活，适用于各种生产环境，用户可以根据实际需求灵活配置设备的位置和排布。

3.5. 无活动部件

QH型气流混合机的一个显著优点在于其无活动搅拌部件。这不仅减少了设备的维护成本，还大大降低了设备运行中的故障率。由于没有搅拌叶片或其他机械部件与物料直接接触，物料的损坏风险也大大降低，特别适合处理那些脆弱或易碎的物料。

3.6. 低能耗，多功能

相比传统的机械搅拌混合机，QH型气流混合机仅需要极少量的压缩空气即可完成整个混合过程。它的低能耗特性使得设备的运行成本显著降低。同时，由于气流技术能够适应不同类型的物料，该设备也具备多功能性，可广泛应用于多个行业的不同生产场景。

3.7. 可变混合控制

QH型气流混合机的混合过程可以通过调节气流的时间、频率、气压和流量等参数进行精确控制。这种灵活的控制能力能够根据不同物料的特性和混合要求，进行精细调节，以获得*佳的混合效果。

3.8. 随机颗粒运动

由于气流混合技术使物料在混合容器内进行流化沸腾，物料中的颗粒能够以随机的方式自由运动。这种颗粒随机运动的特性使得混合效果更加均匀，特别适合那些需要高精度混合的生产工艺。

江苏博鸿混合设备公司生产制造的QH型气流混合机作为一款高效、节能、操作简便的混合设备，凭借其独特的气流脉冲混合技术，显著提高了物料混合的效率与质量。该设备不仅能够处理大批量的物料，还具备混合均匀、清洁方便、无活动部件和低能耗的特点，适用于多个行业的广泛应用。通过可变混合控制和气流技术，QH型气流混合机能够为用户提供稳定、可靠、高效的混合解决方案，在当今的生产制造领域中占据了重要地位。