JiangSu BoHong Brocade Granulation Equipment Co.,ltd
+86-18651002062
JiangSu BoHong Brocade Granulation Equipment Co.,ltd
+86-18651002062

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V-type mixer

V-type mixer

V-type mixer produced by Jiangsu Bohong Mixing Production Company has the advantages of compact structure, simple operation and high mixing uniformity, and has a wide range of adaptability in various powder mixing applications. Through reasonable design and multi-functional configuration, it can not only handle ordinary powder mixing tasks, but also deal with poor fluidity, need to add liquid mixing or temperature control of special materials. In the future, with the further development of technology, the application scenarios of V-type mixer in various industries will be more extensive, providing more efficient and safer solutions for powder mixing processing....

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Description

1, V-type mixer - equipment overview


V-type mixer produced by Jiangsu Bohong Mixing Production Company is a kind of equipment mainly used for mixing powder and powder, especially suitable for products that require high mixing uniformity, less mixing amount, and require mixing without dead Angle. The design of the equipment generally adopts the way of cylinder rotation to ensure that the material is fully moved and distributed during the mixing process.


The working process of V-type mixer produced by Jiangsu Bohong Mixing production Company can be divided into several stages, such as stop feeding, boot mixing, stop discharging and so on. In addition, a vacuum feeding system can also be selected to improve the ease and efficiency of operation. Because of its special design and function, V-type mixer has been widely used in many powder mixing application scenarios, especially in pharmaceutical, food, chemical, metallurgical and other industries.


2, V-type mixer - equipment advantages


2.1. Compact structure, simple operation: The design of V-type mixer is simple and compact, which is easy for the operator to feed, discharge and clean. At the same time, the equipment is stable and reliable during operation, and almost no noise is generated. This makes it ideal for use in environments that require quiet or cleanliness, such as laboratories or pharmaceutical production workshops.


2.2. High mixing uniformity: Thanks to the unique design of the V-type mixer, the material can be continuously thrown and turned during the mixing process, so as to achieve a fast and uniform mixing effect. This high uniformity of mixing effect is particularly important for powder processing, especially for products requiring precise proportions (such as pharmaceutical products).


2.3. Dust-free operation: V-type mixer can be equipped with vacuum feeding system and disc valve discharge device, avoiding the dust problem that may occur during the feeding and discharging process of traditional equipment, so as to achieve dust-free operation. This not only improves the environmental hygiene of the workshop, but also effectively reduces the health hazards to the operator.


2.4. Safety of the electrical system: The electrical system of the V-type mixer is usually equipped with a motor overload protection device to ensure the safety and stability of the equipment during operation. The klystron and rotation control can precisely adjust the speed and stop position of the equipment to facilitate accurate positioning during unloading, reducing errors and waste.


2.5. Adaptability for different materials: For materials with poor fluidity, V-type mixer can add a forced agitator to help materials mix more fully. In addition, for mixing conditions where liquid needs to be added, spray devices can also be equipped to ensure that the liquid can be evenly distributed in the powder, so as to avoid the problem of material caking or uneven distribution.


2.6. Heating or cooling function: In some specific applications, the temperature control of the material is crucial. V-type mixers can be equipped with jacketing devices on demand for heating, drying or cooling materials. This gives the device great advantages in some temperature-sensitive material handling, such as heating mixing in the food industry or cooling treatment in the chemical industry.


3, V-type mixer - the working principle of the equipment


The core structure of V-type mixer is composed of drum, equipment support and power part. The drum design is V-shaped, and the two drum bodies are connected to form a slanting V-shaped, which can effectively increase the mixing movement range of the material and ensure that the material is fully moved during the mixing process.


In the mixing process, the material is loaded into the drum, as the equipment starts, the drum begins to rotate, the material in the cylinder body is constantly lifted, sprinkled and staggered, so as to achieve a rapid mixing effect. Due to the V-shaped shape of the drum, the material is constantly concentrated in the middle under the action of gravity, and then thrown upward again and spread outward. This continuous alternating movement allows the material to be evenly distributed throughout the barrel for efficient and dead-end mixing.


For some materials with poor fluidity, the equipment can also add mixing paddles in the drum to force mixing while the drum is rotating, further improving the mixing efficiency and uniformity.


4. V-type mixer -- Application scenario


4.1. Pharmaceutical industry: In the pharmaceutical industry, many drugs need to be prepared in the form of powder or particles, and the uniformity of the mixture is directly related to the effect of the drug. The V-type mixer, due to its efficient mixing performance, can ensure that the powder of different components is evenly mixed to avoid the difference in efficacy caused by the uneven distribution of drugs.


4.2. Food industry: In the process of food processing, many powdered or granular raw materials need to be mixed. Such as coffee powder, milk powder, seasoning and so on. The mixing of these products is not only required to be uniform, but also to avoid dust pollution. The dust-free operation function of the V-type mixer has great advantages in this field.


4.3. Chemical industry: In chemical production, many products are mixtures composed of various powders or particles. The V-type mixer can add the right amount of liquid during the mixing process, or heat or cool the material during the mixing process to ensure the best mixing effect.


4.4. Other industries: In addition to the above applications, V-type mixer is also widely used in ceramics, metallurgy, dyes and other industries. The production of powder products in these industries has high requirements for mixing uniformity, temperature control and dust-free operation, and V-type mixers can well meet these needs.


V-type mixer produced by Jiangsu Bohong Mixing Production Company has the advantages of compact structure, simple operation and high mixing uniformity, and has a wide range of adaptability in various powder mixing applications. Through reasonable design and multi-functional configuration, it can not only handle ordinary powder mixing tasks, but also deal with poor fluidity, need to add liquid mixing or temperature control of special materials. In the future, with the further development of technology, the application scenarios of V-type mixer in various industries will be more extensive, providing more efficient and safer solutions for powder mixing processing.


一、V型混合机--设备概述


江苏博鸿混合生产公司生产制造的V型混合机是一种主要用于粉体与粉体混合的设备,尤其适用于对混合均匀度要求高、混合量较少、且要求混合无死角的产品。设备的设计一般采用筒体旋转的方式,以确保物料在混合过程中充分运动和分布。


江苏博鸿混合生产公司生产制造的V型混合机的工作过程可以分为停机加料、开机混合、停机出料等几个阶段。此外,还可以选择搭配真空上料系统以提高操作的便捷性和效率。由于其特殊的设计和功能,V型混合机在许多粉体混合的应用场景中得到了广泛使用,特别是在制药、食品、化工、冶金等行业。


二、V型混合机--设备优势


1. 结构紧凑,操作简单:V型混合机的设计简单而紧凑,便于操作人员进行加料、出料和清洁。同时,设备在运行过程中稳定可靠,几乎不会产生噪音。这使得它非常适合在需要安静或洁净的环境中使用,例如实验室或医药生产车间。


2. 混合均匀性高:得益于V型混合机独特的设计,物料在混合过程中能够不断地被抛洒和翻转,从而达到快速、均匀的混合效果。这种高均匀度的混合效果对于粉体加工,尤其是对于需要精确配比的产品(如制药产品)显得尤为重要。


3. 无尘操作:V型混合机可以配备真空进料系统和碟阀出料装置,避免了传统设备加料和出料过程中可能产生的粉尘问题,从而实现无尘操作。这不仅提高了车间的环境卫生,还有效减少了对操作者的健康危害。


4. 电气系统的安全性:V型混合机的电气系统通常带有电机过载保护装置,确保设备在运行过程中安全稳定。调速表和旋转控制可以精确调节设备的转速和停止位置,方便在卸料时准确定位,减少误差和浪费。


5. 针对不同物料的适应性:针对流动性较差的物料,V型混合机可以增加强制搅拌器,帮助物料更充分地混合。此外,对于需要添加液体的混合工况,还可以配备喷淋装置,以确保液体能够均匀地分布在粉体中,从而避免物料结块或分布不均的问题。


6. 加热或冷却功能:在某些特定的应用中,物料的温度控制至关重要。V型混合机可以根据需求配备夹套装置,用于对物料进行加热、干燥或冷却处理。这使得该设备在一些温度敏感的物料处理中具有很大的优势,如在食品工业中的加热混合或在化工行业中的冷却处理。


三、V型混合机--设备工作原理


V型混合机的核心结构由转桶、设备支架和动力部分组成。转桶设计为V字形,两只桶体相连形成一个倾斜的V字,这种设计能够有效地增加物料的混合运动范围,确保物料在混合过程中充分运动。


在混合过程中,物料被装入转桶内,随着设备启动,转桶开始旋转,物料在筒体内不断被抬升、抛洒和交错,从而实现快速混合的效果。由于转桶呈V字形,物料在重力作用下不断向中间集中,随之被再次抛向上方并向外扩散。这种连续的交替运动使得物料在整个桶内均匀分布,从而实现高效且无死角的混合。


对于某些流动性差的物料,设备还可以在转桶内增加搅拌桨,以便在转桶旋转的同时进行强制搅拌,进一步提高混合效率和均匀性。


四、V型混合机--应用场景


1. 制药行业:在制药行业中,很多药物需要以粉末或颗粒的形式制备,而混合的均匀度直接关系到药效的发挥。V型混合机由于其高效的混合性能,能够确保不同成分的药粉均匀混合,避免因药物分布不均而导致的药效差异。


2. 食品行业:在食品加工过程中,许多粉状或颗粒状的原材料需要进行混合。比如咖啡粉、奶粉、调味料等。这些产品的混合不仅要求均匀,还需要避免粉尘污染。V型混合机的无尘操作功能在这一领域具有很大的优势。


3. 化工行业:化工生产中,很多产品是由多种粉体或颗粒组成的混合物。V型混合机可以在混合过程中添加适量的液体,或在混合过程中对物料进行加热或冷却,确保混合效果达到*佳状态。


4. 其他行业:除了上述应用,V型混合机还广泛应用于陶瓷、冶金、染料等行业。这些行业的粉体产品生产对混合的均匀性、温度控制和无尘操作都有较高的要求,V型混合机能够很好地满足这些需求。


江苏博鸿混合生产公司生产制造的V型混合机以其结构紧凑、操作简便、混合均匀性高等优势,在多种粉体混合应用中具有广泛的适应性。通过合理的设计和多功能的配置,它不仅能够处理普通的粉体混合任务,还可以应对流动性差、需要加液混合或进行温度控制的特殊物料。未来,随着技术的进一步发展,V型混合机在各个行业的应用场景将会更加广泛,为粉体混合加工提供更高效、更安全的解决方案。

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