Description
PAM series vertical high-precision mixer produced by Jiangsu Bohong Mixing Equipment Company is an efficient wire type mixing equipment, especially suitable for high-precision mixing tasks, can quickly and effectively mix a variety of powder materials, especially in the need for strict control of temperature, trace composition ratio and aggregate dissolution occasions.
PAM series vertical high precision mixer equipment design is unique, the spindle adopts a single shaft structure, and equipped with a special design of tooth disk type screw belt, in order to achieve efficient and uniform mixing effect. Here are the main advantages of the device, how it works, and optional configuration items.
1, PAM series vertical high precision mixer (high efficiency wire mixing) - equipment advantages
1.1. ** Spindle design and mixing principle **
The main shaft of PAM series vertical high-precision mixer is composed of a single shaft and a toothed disc screw belt. When the screw belt rotates, it can quickly drive the material to carry out multidimensional movement in the cylinder body. The ribbon can not only push the material from the bottom to the top, but also form a center fall under the action of gravity, resulting in a macroscopic convective effect. At the same time, the tooth disk design ensures that the material particles have different linear velocities at different points, which in turn produces turbulent effects at the microscopic level. Through the combined action of macroscopic convection and microscopic turbulence, the materials can be mixed quickly to form a uniform mixing effect.
1.2. ** High speed knife mixing **
PAM series mixers can be equipped with high-speed flying knife device to enhance mixing effect and shorten mixing time by increasing shear force between materials. The flying knife is especially suitable for powdered materials containing liquid additions, which can effectively depolymerize small clumps in the material, ensuring uniform distribution of liquid and avoiding the formation of clumps.
1.3. ** Adapt to a variety of material forms **
In standard configuration, the cylinder of the PAM series mixer is a cylinder with a conical bottom, but it can be customized to the customer's needs in a flat bottom design, and by adding a bottom scraper to assist the discharge. This design can not only reduce the installation height of the equipment, adapt to the space limitation of the workshop, but also improve the discharge efficiency of the materials with poor fluidity after mixing.
1.4. Convenient cleaning and maintenance **
The mixer is equipped with a side access door for inspection and cleaning of the inside of the cylinder. The access door is designed flush with the cylinder to avoid the blind area or material residue generated in the mixing process. In addition, the flap valve on the bottom is designed to be mounted flush for easy manual or pneumatic discharge.
2, PAM series vertical high precision mixer (high efficiency wire mixing) - equipment advantages analysis
The PAM series vertical high-precision mixer produced by Jiangsu Bohong Mixing Equipment Company has a number of technical advantages, which can meet the high-precision mixing needs in different scenarios:
- ** High Precision mixing ** : PAM mixers enable the addition of extremely high ratios of trace ingredients, as low as 1:100,000, suitable for industrial applications requiring precise ratios, such as pharmaceutical or chemical production.
- ** Low heat production ** : Almost no heat is generated during the mixing process, so it is particularly suitable for handling temperature-sensitive materials, such as certain pharmaceuticals, cosmetics or special food additives.
- ** Multi-functional mixing capability ** : The high-speed cutter provides powerful mixing and depolymerization, especially for processes requiring rapid mixing or liquid addition, significantly reducing production time.
- ** Low loading requirements ** : The equipment has low minimum loading requirements to ensure efficient operation even in small batch production.
- ** Complete discharge and no residue ** : Design optimization ensures that the material can be completely discharged during discharge, reducing residues inside the equipment and ensuring high cleanliness between production batches.
- ** Easy to clean ** : The equipment supports dry cleaning and wet cleaning operations, and the cleaning process is simple and fast, suitable for the production line with frequent material changes.
- ** High heat transfer rate ** : Especially suitable for the production process that requires heating or cooling of powder, which can effectively improve production efficiency.
3, PAM series vertical high precision mixer (high efficiency wire mixing) - equipment selection project
In order to meet the specific needs of different customers, PAM series vertical high-precision mixers offer a range of optional configurations to meet the needs of diverse production processes:
3.1. **CIP online cleaning system ** : The equipment can be equipped with CIP (cleaning in situ) cleaning ball system for automatic cleaning of the cylinder and discharge valve to ensure that the equipment can be kept clean without manual intervention, suitable for industries with high hygiene requirements such as food and pharmaceutical.
3.2. ** Heating/cooling jacket ** : PAM mixer can be optional by steam, thermal oil or water heating or cooling jacket, suitable for the need to control the temperature of the material, such as powder heating or cooling operations.
3.3. ** Vacuum drying and degassing ** : For special process occasions that require vacuum drying or degassing, the equipment can be customized for vacuum operation, and the drying or degassing effect can be achieved by removing gas or water from the material during the mixing process.
3.4. ** Multiple feeding and discharging methods ** : The equipment provides a variety of feeding and discharging methods to adapt to the layout needs of different production lines. For example, liquid dosing can be carried out through a nozzle mounted on the top of the container, ensuring that the liquid is evenly added to the powdery material.
3.5. ** Filling system ** : In addition to nozzles, the equipment can also provide the necessary filling pump and liquid storage tank to ensure that the liquid is accurately added during the mixing process.
3.6. ** Flat-bottom short design ** : For customers with limited plant height, PAM series mixer provides flat-bottom short design to reduce the total height of the equipment. The flat bottom design is also equipped with a scraper to ensure faster discharge and reduce material residue.
3.7. ** Multi-material production ** : The equipment can be made of carbon steel, stainless steel (SS304, SS316/316L), titanium alloy, duplex stainless steel and Hastelloy and other materials. For materials with strong wear, hardened steel can be selected to make contact parts, or wear resistant materials can be coated on the surface to extend the service life of the equipment.
3.8. ** explosion-proof configuration ** : Jiangsu Bohong can provide explosion-proof equipment suitable for flammable and explosive environment according to customer needs, and the equipment meets ATEX, IECEx and other explosion-proof certification standards to ensure safe production.
The PAM series vertical high-precision mixer produced by Jiangsu Bohong Mixing Equipment Company has become an important tool in modern industrial production with its efficient mixing capacity, diverse adaptability and excellent user experience. Whether it is pharmaceutical, food, chemical or other fine processing industries.
PAM series vertical high-precision mixer manufactured by Jiangsu Bohong Mixing Equipment Company provides high-precision and low-residue mixing solutions for enterprises. At the same time, through a variety of optional items, the equipment can be flexibly configured according to the specific production needs, bringing customers a more efficient and safer production environment.
江苏博鸿混合设备公司生产制造的PAM系列立式高精度混合机是一种高效盘条式混合设备,特别适用于高精度混合任务,能够快速有效地混合各种粉体物料,尤其是在需要对温度、微量成分比例和团聚体解散有严格控制的场合。
PAM系列立式高精度混合机设备设计独特,主轴采用单轴结构,并搭载了特殊设计的齿盘式螺带,以实现高效、均匀的混合效果。以下是该设备的主要优势、工作原理和可选配置项目。
一、PAM系列立式高精度混合机(高效盘条式混合)--设备优势
1. **主轴设计与混合原理**
PAM系列立式高精度混合机的主轴由单轴和齿盘式螺带组成,当螺带旋转时,能迅速带动物料在筒体内进行多维运动。螺带不仅能够将物料从底部推向顶部,还在重力作用下形成中心回落,产生宏观上的对流效应。同时,齿盘设计确保了物料颗粒在不同点具有不同的线速度,进而在微观上产生湍流效应。通过宏观对流和微观湍流的共同作用,物料能够快速混合,形成均匀的混合效果。
2. **高速飞刀混合**
PAM系列混合机可选配高速飞刀装置,通过增加物料之间的剪切力,增强混合效果并缩短混合时间。飞刀特别适用于含有液体添加的粉状材料,能够有效解聚物料中的微小团块,确保液体均匀分布,避免结块的形成。
3. **适应多种物料形态**
标准配置下,PAM系列混合机的筒体为带锥形底部的圆柱体,但可根据客户需求定制为平底设计,并通过增加底部刮板来辅助排料。这种设计既能够减少设备的安装高度,适应厂房空间限制,又提高了混合后流动性较差物料的排放效率。
4. **便捷的清洗与维护**
混合机配有侧面检修门,用于筒体内部的检查和清洁。检修门与筒体平齐设计,避免了混合过程中产生的盲区或物料残留。此外,底部的翻板阀设计平齐安装,便于手动或气动操作出料。
二、PAM系列立式高精度混合机(高效盘条式混合)--设备优势分析
江苏博鸿混合设备公司生产制造的PAM系列立式高精度混合机具有多项技术优势,能够满足不同场景下的高精度混合需求:
- **高精度混合**:PAM混合机能够实现极高比例的微量成分添加,*低可达1:100,000的比例,适用于需要精确配比的工业应用,如制药或化工生产。
- **低热量产生**:混合过程中几乎不产生热量,因此特别适合处理温度敏感材料,如某些药品、化妆品或特殊食品添加剂等。
- **多功能混合能力**:高速飞刀提供强力的混合和解聚功能,尤其适用于需要快速混合或液体添加的工艺,显著缩短生产时间。
- **低装载要求**:设备对*小装载量要求较低,保证即使在小批量生产中也能高效运行。
- **完全排放与无残留**:设计上的优化确保物料在出料时能够完全排放,减少设备内部残留,确保生产批次间的高洁净度。
- **易于清洗**:设备支持干洗和湿洗操作,清洁过程简单快捷,适合频繁更换物料的生产线。
- **高传热率**:特别适合需要对粉末进行加热或冷却的生产过程,能够有效提高生产效率。
三、PAM系列立式高精度混合机(高效盘条式混合)--设备选配项目
江苏博鸿混合设备为了满足不同客户的具体需求,PAM系列立式高精度混合机提供了一系列可选配置,以应对多样化的生产工艺需求:
1. **CIP在线清洗系统**:设备可以配备CIP(清洗原位)清洗球系统,用于筒体和出料阀的自动清洗,确保设备能够在无人工介入的情况下保持洁净,适用于卫生要求高的行业如食品和制药。
2. **加热/冷却夹套**:PAM混合机可选配通过蒸汽、导热油或水进行加热或冷却的夹套,适用于需要对物料进行温度控制的场合,如粉末的加热或冷却操作。
3. **真空干燥与脱气**:针对需要真空干燥或脱气的特殊工艺场合,设备可以定制为适用于真空操作,通过在混合过程中排除物料中的气体或水分,实现干燥或脱气效果。
4. **多种进出料方式**:设备提供多种进料与出料方式,以适应不同生产线的布局需求。例如,液体配料可以通过安装在容器顶部的喷嘴进行,确保液体能够均匀地加入到粉状材料中。
5. **加液系统**:除了喷嘴,设备还可提供必要的加液泵和储液罐,确保液体在混合过程中被精确地添加。
6. **平底短款设计**:针对厂房高度有限的客户,PAM系列混合机提供平底短款设计,降低设备总高度。平底设计同时配有刮板,确保排料速度更快,减少物料残留。
7. **多材质制作**:设备可采用碳钢、不锈钢(SS304、SS316/316L)、钛合金、双相不锈钢和哈氏合金等多种材质制造。针对磨损性强的物料,可选择硬化钢制造接触部件,或在表面涂覆耐磨材料,以延长设备使用寿命。
8. **防爆配置**:江苏博鸿可根据客户需求提供适用于易燃易爆环境的防爆设备,设备符合ATEX、IECEx等防爆认证标准,确保安全生产。
江苏博鸿混合设备公司生产制造的PAM系列立式高精度混合机凭借其高效的混合能力、多样的适应性和出色的用户体验,成为现代工业生产中的重要工具。无论是制药、食品、化工还是其他精细加工行业。
江苏博鸿混合设备公司生产制造的PAM系列立式高精度混合机能为企业提供高精度、低残留的混合解决方案。同时,通过丰富的选配项目,设备能够根据具体的生产需求进行灵活配置,为客户带来更高效、更安全的生产环境。
Contact:
Mobile:
+86-18651002062Email:
jsbhchina@163.comTel:
0510-86168325Address:
No.188 Xicheng Road,Jiangyin,Jiangsu ProvinceHotline
0510-86168325CopyRight © 2022 JiangSu BoHong Brocade Granulation Equipment Co.,ltd All Rights Reserved