Equipment overview and advantage analysis of PS system positive pressure powder pneumatic conveying system

With the rapid development of modern industry, the conveying method of powder and granular materials has gradually changed from the traditional mechanical way to a more efficient and flexible pneumatic conveying system. PS system positive pressure powder pneumatic conveying system produced by Jiangsu Bohong Conveying Equipment Company, as a representative of pneumatic conveying, because of its high efficiency, flexible and reliable characteristics, has been widely used in major industrial fields. Jiangsu Bohong Equipment Company introduced in detail the equipment overview, application range and advantage analysis of PS system positive pressure powder pneumatic conveying system.

1, PS system positive pressure powder pneumatic conveying system overview

PS system Positive pressure powder pneumatic conveying system, also known as pressure feed pneumatic conveying system, its principle is to use the flow of positive pressure gas to promote the material in the pipeline for transportation. Unlike traditional mechanical transportation methods, pneumatic transportation uses the kinetic energy of the gas to send the material to the destination, avoiding the common problems of blockage, wear and dust leakage in mechanical transportation. The system is especially suitable for conveying powder, granular and granular mixtures, with strong adaptability and flexibility, and can realize a variety of process combinations according to different process requirements.

In many modern industrial production processes, the efficient and safe transportation of powder and granular materials is an important link to ensure the smooth progress of production. Traditional mechanical conveying methods are limited by material characteristics, equipment wear, blockage and leakage problems, often difficult to meet high standards of production requirements. The PS system positive pressure powder pneumatic conveying system manufactured by Jiangsu Bohong Conveying Equipment Company fully considers these problems in design, and realizes efficient and non-destructive conveying through the application of gas dynamics. At the same time, it can be flexibly applied in different industrial scenarios, and widely serves the food, pharmaceutical, fine chemical and other industries.

The positive pressure pneumatic conveying system can optimize the process flow and improve the production efficiency. Not only does it efficiently transport powder materials from one point to another, it also seamlessly integrates with the rest of the production process through the modular design of the system. Closely combined with the powder production process, the PS system can significantly improve the production efficiency and production quality of materials, reduce production costs, and play a huge role in fine, large-scale production.

2, the application field of PS system positive pressure powder pneumatic conveying system

PS series positive pressure powder pneumatic conveying systems are widely used in many industries, especially in areas requiring highly clean and efficient conveying. The following are the main application industries of the system and their characteristics:

2.1. ** Food industry ** : The food industry has very high requirements for the hygiene standards of material transportation, and the closed transportation method of the PS system prevents dust leakage, ensures the cleanliness of the production environment, and meets the strict hygiene standards of the food industry.

2.2. ** Dairy and pharmaceutical industries ** : These industries require materials to avoid cross-contamination in the production process, and have strict requirements for cleaning and disinfection of transportation equipment. The positive pressure powder pneumatic conveying system manufactured by Jiangsu Bohong Conveying Equipment Co., Ltd. is made of stainless steel, which supports in-place cleaning function and can clean the inside of the system, in line with GMP and QS and other related standards.

2.3. Fine chemical industry ** : In chemical production, the stable transportation of powder and granular materials directly affects the continuity of the production process and the quality of the product. The intelligent control function of the positive pressure powder pneumatic conveying system can adjust the conveying parameters in real time according to the production demand to ensure the stability and accuracy of the material in the transportation process.

3, the advantages of PS system positive pressure powder pneumatic conveying system

PS system positive pressure powder pneumatic conveying system is popular in many industrial fields because of its significant technical advantages. The following is a detailed analysis of the outstanding advantages of the system from a number of aspects:

3.1. ** High hygiene standard design **

PS system is made of 304 stainless steel, in line with GMP and QS hygiene standards. This material is resistant to corrosion and easy to clean, and is suitable for industries with high hygiene requirements such as food, dairy and pharmaceutical industries. The use of stainless steel pipelines can not only extend the life of the equipment, but also avoid the risk of material contamination during the transportation process.

3.2. ** Dust-free transmission, environmentally reliable **

The positive pressure powder pneumatic conveying system manufactured by Jiangsu Bohong Conveying Equipment Company adopts closed pipeline design, and the materials are transported in a closed space throughout the whole process to eliminate dust leakage. The dust problem is a major defect of the traditional mechanical conveying method, and the PS system with its closed design, not only improves the production site environment, reduces the waste of materials, but also protects the health of the operator, in line with the requirements of modern industry for environmental protection and safety.

3.3. ** In-position cleaning function **

The PS system supports CIP (Clean In Place) to clean and disinfect pipes and system interiors without removing equipment. This feature greatly simplifies the maintenance of the equipment and avoids the downtime caused by the disassembly of the equipment. At the same time, the no-cleaning dead corner design ensures that every corner of the entire system interior can be cleaned, reducing the risk of cross-contamination.

3.4. ** Modular design, easy to install and maintain **

PS system adopts modular design, components can be flexibly combined and replaced, simplifying the installation and maintenance of equipment. The modular design also makes the system easy to expand and flexible to adjust according to changes in production needs. Low maintenance costs and high equipment stability are another major advantage of the system.

3.5. ** Intelligent control system **

The PS system is equipped with a good automatic control system, supporting the expansion of SCADA (monitoring and data acquisition system) and DCS (distributed control system), which can monitor and adjust the parameters in the conveying process in real time according to the actual working conditions, and realize automatic and intelligent production. This intelligent control not only improves the production efficiency, but also reduces the error of human operation, and ensures the quality and stability of material transportation.

With its advantages of high efficiency, health, environmental protection and intelligence, the positive pressure powder pneumatic conveying system produced by Jiangsu Bohong Conveying Equipment Company has become an important technical solution in modern industrial powder and particle material conveying. The PS series positive pressure powder pneumatic conveying system produced by Jiangsu Bohong Equipment Company not only has advantages in material selection, system design and intelligent control, but also has accumulated rich experience in a number of practical projects, which can provide reliable and economical material conveying technical support for various industries.

With the development of industrial automation and intelligence, the positive pressure powder pneumatic conveying system manufactured by Jiangsu Bohong Conveying Equipment Company will show its huge application potential in more fields, helping enterprises to improve production efficiency, reduce costs and ensure production safety.

Material handling application range

Petroleum

Chemical PP, PE, petroleum coke, potassium sulfate, CaCO3, ABS, PVC, BaSO4, BPA, HDPE, CPE, EFP, EPC, EPVC, PVB,

PA6, PC, PET, PVA, melamine, potassium bromide, sodium bromide, ion exchange resin, thiamine, polyacrylamide, urea,

Plastic particles, TPU, SAP, lithium cobaltate, polystyrene, dry glue powder, compound fertilizer, adipic acid, divinegar tablets, monoamine phosphate, dicyandiamide,

Polyformaldehyde, VD3 powder, etc

Building materials white carbon black, activated carbon, bleached earth, calcined kaolin, silicon carbide powder, talc powder, silica sand, zeolite, slaked lime, rubber, quartz powder, carbon black,

Cement, wood powder, wood chips, hard asphalt, perlite powder, talc powder, sanding powder, phosphogypsum, dry mix mortar, gypsum powder, dry sand, aluminate,

Heavy calcium powder, graphite, zirconium aluminum beads, bauxite, white lime, clay, wood chips, carbon and so on

Grain and oil food Wheat, soybean, corn, fructose, apricot kernel (with shell), soybean meal, soybean skin, gluten, peanut, milk powder, soybean powder, rice husk,

Starch, food grade Xanthan gum, threonine, corn germ, flour, yeast powder, feed granules, protein powder, bran, sesame, tapioca starch,

Rice, pectin, peas, dehydrated garlic slices, lees, rice bran, peanut cake, MSG, cinnamon powder, coffee powder, maltodextrin, thirteen incense, etc

Metallurgical minerals calcium carbide, silica powder, bentonite, limestone powder, alumina, zinc calcine, iron concentrate powder, potassium feldspar powder, cordierite powder, stone powder, calcium oxide,

Titanium concentrate powder, bauxite powder, phosphate powder and so on

Non-ferrous titanium dioxide, magnesium oxide, aluminum hydroxide, vanadium catalyst, titanium dioxide, aluminum oxide powder, potassium chloride, glauberite, magnesium hydroxide, antimony oxide powder,

Copper powder, zirconium aluminum composite beads, aluminum fluoride, soda ash, etc

Pharmaceutical glucose, enzyme preparations, etc

Chemical fiber alkali fiber, etc

Coal coke, lignite, coke powder, pulverized coal, etc

Electric power fly ash, dust, soot, boiler slag, etc

Iron and steel metal ash, kiln ash, sulfur iron slag, vanadium catalyst, etc

Environmental protection energy calcium powder, calcium carbide slag, desulfurization ash, etc

PS系统正压粉体气力输送系统的设备概述与优势分析

随着现代工业的快速发展，粉体、颗粒状物料的输送方式逐渐从传统的机械方式转向更加高效、灵活的气力输送系统。江苏博鸿输送设备公司生产制造的PS系统正压粉体气力输送系统，作为压送式气力输送的代表，因其高效、灵活、可靠的特性，在各大工业领域得到了广泛应用。江苏博鸿设备公司详细介绍PS系统正压粉体气力输送系统的设备概述、其应用范围以及优势分析。

一、PS系统正压粉体气力输送系统概述

PS系统正压粉体气力输送系统，又称压送式气力输送系统，其原理是利用正压气体的流动推动物料在管道中进行输送。与传统的机械输送方式不同，气力输送通过气体的动能将物料送至目的地，避免了机械输送中常见的堵塞、磨损及粉尘泄漏等问题。该系统尤其适合输送粉状、颗粒状及颗粒混合物，具有极强的适应性和灵活性，能够根据不同的工艺要求实现多种工艺组合。

在许多现代工业生产过程中，粉体及颗粒物料的高效、安全输送是确保生产顺利进行的重要环节。传统机械输送方式受限于物料特性、设备磨损、堵塞和泄漏等问题，往往难以满足高标准的生产要求。而江苏博鸿输送设备公司生产制造的PS系统正压粉体气力输送系统在设计上充分考虑了这些问题，通过气体动力学的应用，实现了高效、无损输送。同时，它能够在不同的工业场景下灵活应用，广泛服务于食品、制药、精细化工等行业。

正压气力输送系统可以优化工艺流程，提高生产效率。它不仅能够将粉体物料从一个点高效输送至另一个点，还能通过系统的模块化设计与生产流程的其他环节无缝集成。与粉体生产工艺的紧密结合，使得PS系统可以显著提高物料的生产效率和生产质量，降低生产成本，并且在精细化、规模化生产中发挥巨大作用。

二、PS系统正压粉体气力输送系统的应用领域

PS系列正压粉体气力输送系统在多个行业中都有广泛的应用，尤其是在需要高度洁净和高效输送的领域。以下是该系统主要的应用行业及其特点：

1. **食品行业**：食品行业对物料输送的卫生标准要求极高，PS系统的密闭输送方式杜绝了粉尘泄漏，确保了生产环境的洁净，符合食品行业的严格卫生标准。

2. **乳业和制药行业**：这些行业要求物料在生产过程中避免交叉污染，并且对输送设备的清洁和消毒有严格要求。江苏博鸿输送设备公司生产制造的正压粉体气力输送系统采用不锈钢材质，支持在位清洗功能，能够清洁系统内部，符合GMP与QS等相关标准。

3. **精细化工行业**：在化工生产中，粉体和颗粒物料的稳定输送直接影响到生产过程的连续性和产品的质量。正压粉体气力输送系统的智能控制功能，可以根据生产需求实时调整输送参数，确保物料在运输过程中的稳定性和准确性。

三、PS系统正压粉体气力输送系统的优势

PS系统正压粉体气力输送系统之所以在众多工业领域受到欢迎，源自于其显著的技术优势。下面从多个方面详细分析该系统的突出优势：

1. **高卫生标准设计**

PS系统采用304不锈钢材质，符合GMP与QS等卫生标准。这种材质耐腐蚀、易清洁，适用于对卫生要求高的行业如食品、乳业和制药行业。使用不锈钢的输送管道不仅能够延长设备寿命，还能避免在输送过程中物料受污染的风险。

2. **无尘化输送，环保可靠**

江苏博鸿输送设备公司生产制造的正压粉体气力输送系统采用密闭管路设计，物料全程在密闭空间内运输，杜绝了粉尘泄漏。粉尘问题是传统机械输送方式的一个重大缺陷，而PS系统凭借其密闭设计，不仅改善了生产现场环境，减少了物料的浪费，还保护了操作人员的健康，符合现代工业对环保和安全的要求。

3. **在位清洗功能**

PS系统支持在位清洗（CIP，Clean In Place）功能，无需拆卸设备即可对管道和系统内部进行清洁和消毒。这一功能极大简化了设备的维护工作，避免了因拆装设备而导致的停机时间。同时，无清洁死角设计确保整个系统内部的每一个角落都能清洁，减少了交叉污染的风险。

4. **模块化设计，便于安装与维护**

PS系统采用模块化设计，组件之间可灵活组合和更换，简化了设备的安装和维护工作。模块化的设计也使得系统易于扩展，可根据生产需求的变化进行灵活调整。维护成本低且设备稳定性高，是该系统的又一大优势。

5. **智能控制系统**

PS系统配备了良好的自控系统，支持SCADA（监控与数据采集系统）和DCS（分布式控制系统）的扩展，能够根据实际工况实时监控和调整输送过程中的各项参数，实现自动化和智能化生产。这种智能化控制不仅提高了生产效率，还能减少人为操作误差，确保物料输送的性和稳定性。

江苏博鸿输送设备公司生产制造的正压粉体气力输送系统凭借其高效、卫生、环保、智能化等优势，已成为现代工业粉体、颗粒物料输送中的重要技术解决方案。江苏博鸿设备公司生产的PS系列正压粉体气力输送系统，不仅在材料选择、系统设计和智能控制方面具有优势，还在多个实际项目中积累了丰富经验，能够为各行业提供可靠、经济的物料输送技术支持。

随着工业自动化和智能化的发展，江苏博鸿输送设备公司生产制造的正压粉体气力输送系统将在更多领域展现其巨大的应用潜力，帮助企业提高生产效率、降低成本并保障生产安全。

物料输送应用范围

石油 化工	PP、PE、石油焦、硫酸钾、CaCO3、ABS、PVC、BaSO4、BPA、HDPE、CPE、EFP、EPC、EPVC、PVB、 PA6、PC、PET、PVA、三聚氰胺、溴化钾、溴化钠、离子交换树脂、硫胺、聚丙烯酰胺、尿素、 塑料颗粒、TPU、SAP、钴酸锂、聚苯乙烯、干胶粉、复合肥、己二酸、二醋片、磷酸一胺、双氰胺、 聚甲醛、VD3粉等
建材	白炭黑、活性炭、漂白土、煅烧高岭土、碳化硅粉、滑石粉、硅砂、沸石、消石灰、橡胶、石英粉、炭黑、 水泥、木粉、木片、硬沥青、珍珠岩粉、滑石粉、砂光粉、磷石膏、干混砂浆、石膏粉、干砂、铝酸盐、 重钙粉、石墨、锆铝珠、铝矾土、白石灰、白土、木屑、碳素等
粮油食品	小麦、大豆、玉米、果糖、杏核（带壳）、豆粕、豆皮、谷朊粉、花生红衣、奶粉、大豆粉、稻壳、 淀粉、食品级黄原胶、苏氨酸、玉米胚芽、面粉、酵母菌细粉、饲料颗粒、蛋白粉、麸皮、芝麻、木薯淀粉、 大米、果胶、豌豆、脱水蒜片、酒糟、米糠、花生饼、味精、桂皮粉、咖啡粉、麦芽糊精、十三香等
冶金矿产	电石、硅粉、膨润土、石灰石粉、氧化铝、锌焙砂、铁精粉、钾长石粉、堇青石粉、石粉、氧化钙、 钛精矿粉、铝土矿粉、磷矿粉等
有色金属	二氧化钛、氧化镁、氢氧化铝、钒触媒、钛白粉、氧化铝粉、氯化钾、芒硝、氢氧化镁、锑氧粉、 铜精粉、锆铝复合珠、氟化铝、纯碱等
医药	葡萄糖、酶制剂等
化纤	碱纤维等
煤炭	煤焦、褐煤、焦炭粉末、煤粉等
电力	飞灰、粉尘、烟灰、锅炉渣等
钢铁	金属灰、窑灰、硫铁矿渣、钒触媒等
环保能源	钙粉、电石渣、脱硫灰等