The TCS series tank and container CIP cleaning system is a fully automatic cleaning system developed and produced by Jiangsu Bohong Drying Equipment Co., Ltd. It is widely used in the pharmaceutical, chemical, food, seasoning, and other food processing industries. Due to the strict hygiene requirements in the industry, equipment needs to be regularly cleaned to prevent contamination and cross-contamination. The CIP (Cleaning in Place) system can efficiently clean equipment, pipelines, and tank containers without disassembly, making it an indispensable equipment in modern large-scale fluid production processes.

1. The working principle of TCS series tank and container CIP cleaning system

The fully automatic CIP cleaning system produced by Jiangsu Bohong uses the dissolving, washing, heat exchange, and chemical action of water to remove contaminants from equipment and pipe walls. This system achieves cleaning through a series of automated control processes, including adding water and heating, alkali cleaning, hot water rinsing, acid cleaning, and finally hot water cleaning.

The CIP cleaning system automatically monitors the temperature, pressure, and liquid level during the cleaning process using sensing devices such as thermocouples, pressure transmitters, and conductivity meters. For example, the temperature change measured by the thermocouple controls the opening and closing of the steam valve to ensure that the cleaning solution reaches the desired temperature. The pressure transmitter measures the liquid level to adjust the water valve opening and closing to ensure that the liquid is sufficient during the cleaning process. The conductivity meter, on the other hand, monitors the conductivity to control the concentration of acid and alkali cleaning agents and the valve opening and closing to ensure the cleaning effect. The system can complete complex cleaning processes without human intervention and has high automation, making it suitable for large-scale industrial production.

2. Design Considerations for TCS Series Tank and Container CIP Systems

When designing an automatic CIP cleaning system, Jiangsu Bohong pays special attention to several key factors to ensure efficient operation and reliability. First, different cleaning and disinfection processes are tailored to different equipment and production processes. For example, fermentation tanks are primarily cleaned with warm alkali at room temperature, with periodic acid washing. Clearing tanks, on the other hand, are primarily cleaned with acid under pressure, with periodic alkali washing. For pipelines, high-temperature alkali washing is typically used, combined with periodic acid washing, to ensure complete removal of residues and prevent bacterial growth.

Secondly, the design focused on solving some key issues that could affect the system's normal operation. For example, cavitation can have a negative impact on the pump's lifespan and cleaning effect, so anti-cavitation measures were taken during the system design. The backflow filtration treatment was also a key design aspect, as filtering can prevent solid impurities from flowing back, ensuring the purity of the cleaning solution. Additionally, the circulating heating device ensures that the cleaning solution is always maintained within an appropriate temperature range, thereby improving cleaning efficiency.

3. Composition of TCS Series Tank and Container CIP System

The CIP system produced by Jiangsu Bohong is mainly composed of acid tank, alkali tank, hot water tank, pure water tank, concentrated acid tank, concentrated alkali tank, heat exchanger, pneumatic valves, pressure transmitters, conductivity meters, platinum resistance thermometers, and automation control system, etc. These core components are precisely coordinated and controlled by automation to complete the cleaning task. In the system, the heat exchanger is used to heat the cleaning solution to ensure that it works at an appropriate temperature. The acid tank and alkali tank store acidic and alkaline cleaning solutions, respectively, to ensure that the cleaning solution can be quickly switched between different cleaning stages.

4. Advantages of TCS Series Tank and Container CIP Cleaning System

The fully automatic CIP cleaning system from Jiangsu Bohong boasts several notable advantages and is an ideal solution for cleaning tasks in various industries.

1. **User-friendly operation:** The system uses a touch screen as the human-machine interface, displaying the cleaning process through images for easy operation by the operator. The addition, discharge, and temperature adjustment of cleaning solution can all be automatically completed by the system, reducing the need for manual intervention.

2. **High automation**:The CIP system is equipped with automatic detection of cleaning solutions, adjustment of liquid concentration and temperature, ensuring optimal cleaning results, and the system can automatically run according to the set program, reducing the risk of human error.

3. **Temperature and cleaning solution precision control**: The system can automatically adjust the temperature of fresh water, acid solution, alkali solution, and hot water according to the process requirements, ensuring that the temperature conditions for the cleaning process meet the requirements and improve the cleaning efficiency.

4. **Automatic and manual switching flexibility**: The system supports flexible switching between automatic and manual modes, and operators can choose the appropriate control method according to their actual needs to adapt to different production conditions.

5. **Meeting Special Requirements**: Jiangsu Bohong can develop or modify control procedures on site according to customers' special requirements, flexibly responding to different cleaning needs in various operating conditions to ensure the personalization and precision of the cleaning process.

6. **Compliance with GMP and related standards**:The CIP system can be centrally controlled to meet the requirements of the new GMP (Good Manufacturing Practices for pharmaceutical products) and related inspection standards for the food industry, ensuring the cleanliness, safety, and environmental protection of equipment cleaning.

7. **High-efficiency human-machine interface**: Operators can easily select different operation programs through a touch screen, and the system displays in real-time during the cleaning process the key parameters such as temperature, time, and electrical conductivity, ensuring that the cleaning process proceeds smoothly under monitoring.

8. **Reduce human error and cross-contamination**: The system's fully automatic operation reduces the errors caused by manual operation and lowers the risk of personnel operation. It also greatly reduces the possibility of cross-contamination, improving the safety and hygiene of production.

5. Application fields and economic benefits of TCS series tank and container CIP cleaning system

The fully automatic CIP cleaning system produced by Jiangsu Bohong is suitable for multiple industries, including thermal power, food, pharmaceutical, dairy, beer, and condiments. These industries have very high requirements for equipment cleaning, especially in the production of food and drugs under sterile conditions. The automated cleaning function of the CIP system can effectively ensure the sanitary standards of the production environment and reduce the risk of contamination.

Furthermore, the high efficiency and reliability of the fully automatic CIP system not only extends the service life of equipment but also saves cleaning costs and reduces manpower input. The automation and controllability of the cleaning process greatly shorten the downtime and improve the operating efficiency of equipment, helping enterprises achieve maximum economic benefits.

The TCS series tank container CIP cleaning system from Jiangsu Bohong Drying Equipment Co., Ltd. provides efficient, reliable, and economical cleaning solutions through advanced automation control technology and superior equipment design, meeting the strict requirements of modern industry for equipment cleaning and becoming an indispensable piece of equipment in fluid production in various industries.

TCS系列罐体容器CIP清洗系统是江苏博鸿干燥设备公司研发生产的全自动清洗系统，广泛应用于制药、化工、食品、调味品以及其他食品加工行业。由于行业对卫生要求极为严格，设备需要定期清洗以防止污染和交叉感染，CIP（Cleaning in Place）系统能够在设备无需拆卸的情况下，实现对设备、管道、罐体容器等的高效清洗，是现代大规模流体生产工艺中不可或缺的设备。

一、TCS系列罐体容器CIP清洗系统的工作原理

江苏博鸿生产的全自动CIP清洗系统通过水的溶解、冲刷作用、热交换以及清洗剂的化学作用，清除设备和管线内壁上的污染物。这一系统通过一系列自动化控制流程来实现清洗，流程包括加水加温、碱液清洗、热水冲洗、酸液清洗及*终的热水清洗。

CIP清洗系统通过使用热电阻、压力变送器和电导率仪等传感设备对清洗过程中的温度、压力和液位进行自动监控。例如，热电阻测得的温度变化控制蒸汽阀的开关，确保清洗液达到设定的温度；压力变送器测得液位的高低来调节水阀的开关，确保液体在清洗过程中充足；电导率仪则通过监测电导率来控制酸、碱清洗剂的浓度和阀门的开关，以保证清洗效果。该系统无需人工干预即可完成复杂的清洗过程，自动化程度高，适合大规模工业生产使用。

二、TCS系列罐体容器 CIP系统的设计要点

在设计全自动CIP清洗系统时，江苏博鸿特别关注了几项关键因素，以确保系统的高效运行和可靠性。首先，针对不同设备、不同工艺流程制定不同的清洗和消毒工艺。例如，发酵罐以常温碱洗为主，定期使用酸洗；清酒罐则以带压酸洗为主，定期进行碱洗。而对于管路，通常采用高温碱洗，配合定期酸洗，确保彻底清除残留物，防止细菌滋生。

其次，设计中重点解决了影响系统正常运行的一些关键问题。例如，气蚀现象会对泵的使用寿命和清洗效果产生不利影响，因此在系统设计时采取了防气蚀的措施。回液过滤处理也是设计的重点环节，通过过滤可以防止固体杂质回流，确保清洗液的洁净度。此外，循环加热装置确保清洗液始终保持在适宜的温度范围内，以提高清洗效率。

三、TCS系列罐体容器 CIP系统的组成

江苏博鸿生产的CIP系统主要由酸罐、碱罐、热水罐、纯水罐、浓酸罐、浓碱罐、换热器、气动阀门、压力变送器、电导率仪、铂热电阻及自动化控制系统等组成。这些核心部件通过精确的配合和自动化控制，共同完成设备的清洗任务。系统中，换热器用于加热清洗液，保证清洗液在适宜的温度下工作；酸罐和碱罐分别存储酸性和碱性清洗液，确保在不同清洗阶段能够快速切换清洗液。

四、TCS系列罐体容器CIP清洗系统的优势

江苏博鸿的全自动CIP清洗系统具备多项显著优势，成为各行业清洗任务的理想解决方案。

1. **人机界面操作便捷**：系统使用触摸屏作为人机界面，通过图像直观显示清洗过程，便于操作人员进行实时控制和监控。清洗液的加液、排放、温度调节等操作均可通过系统自动完成，减少人工干预。

2. **自动化程度高**：CIP系统具备自动检测清洗液、调节液体浓度及温度的功能，确保清洗效果达到*佳，同时系统可根据设定程序自动运行，降低人工失误的风险。

3. **温度和清洗液精确调控**：系统可根据工艺要求，自动调节清水、酸液、碱液及热水的温度，确保清洗过程的温度条件符合要求，提高清洗效率。

4. **自动与手动灵活切换**：系统支持自动和手动两种模式的灵活切换，操作人员可以根据实际需求选择适合的控制方式，适应不同生产条件。

5. **满足特殊要求**：江苏博鸿能够根据客户的特殊要求，现场编制或修改控制程序，灵活应对不同工况下的清洗需求，确保清洗过程的个性化和精准性。

6. **符合GMP和相关标准**：CIP系统能够实现集中控制，符合新版GMP（药品生产质量管理规范）要求及食品行业的相关检验标准，保证设备清洗的卫生、安全和环保性。

7. **高效人机对话界面**：操作人员可以通过触摸屏轻松选择不同的操作程序，系统实时显示清洗过程中各阶段的温度、时间、电导率等关键参数，确保清洗过程在监控下顺利进行。

8. **减少人工误差和交叉污染**：系统的全自动运行减少了人工操作所带来的失误，降低了人员操作的风险，同时也大幅降低了交叉污染的可能性，提高了生产的安全性和卫生性。

五、TCS系列罐体容器CIP清洗系统应用领域和经济效益

江苏博鸿生产的全自动CIP清洗系统适用于多个行业，包括热电、食品、制药、乳品、啤酒和调味品等领域。这些行业对于设备清洗的要求极高，尤其是在无菌环境下生产的食品和药品，CIP系统的自动化清洗功能能够有效确保生产环境的卫生标准，降低污染风险。

此外，全自动CIP系统的高效性和可靠性不仅提升了设备的使用寿命，还能够节约清洗成本和减少人工投入。清洗过程的自动化和可控性大大缩短了停机时间，提高了设备的运行效率，帮助企业实现经济效益*大化。

江苏博鸿干燥设备公司的TCS系列罐体容器CIP清洗系统通过*的自动化控制技术和优质的设备设计，提供了高效、可靠、经济的清洗解决方案，满足了现代工业对设备清洁的严格要求，成为各行业流体生产中不可或缺的设备之一。