JiangSu BoHong Brocade Granulation Equipment Co.,ltd
+86-18651002062
JiangSu BoHong Brocade Granulation Equipment Co.,ltd
+86-18651002062

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FPCG Series Multi-Function Fluidized Bed

FPCG Series Multi-Function Fluidized Bed

FPCG series multi-function fluidized bed is mainly composed of the inlet air system, fluidized bed system, top spray system, bottom spray system, side spray system, and outlet air system. ...

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Description

The FPCG Series Multi-Function Fluidized Bed is an advanced granulation equipment that integrates multiple functions, specially designed for the pharmaceutical, food, and chemical industries. It can perform a variety of operations, including mixing, drying, granulation, coating, and microcapsule formation, making it an indispensable piece of equipment in modern production processes. Due to the fluidized bed's high flexibility and efficient production performance, the equipment can be adjusted to meet different production needs, making it an ideal choice for improving production efficiency and optimizing production processes.


1、FPCG Series Multi-Function Fluidized Bed - Equipment Application


The FPCG series multi-function fluidized bed is widely used in various industries due to its rich functional combination. It plays an especially important role in the pharmaceutical industry, where it can meet the preparation needs of different types of drugs. The equipment can efficiently complete granulation, drying, and coating processes by integrating top spray, bottom spray, and side spray functions. Besides, the food industry can use the equipment to prepare food particles and coat them, while the chemical industry can use it to modify and process particles.


1.1. **Granulation**: Using the top spray function, the equipment can convert powdered materials into uniform granules, suitable for pharmaceutical granulation or food granule production.


1.2. **Drying**: Utilizing airflow technology, the equipment can dry materials quickly and efficiently, suitable for dehydration treatment of various materials.


1.3. **Coating**: The bottom and side spray functions allow for coating operations on granules or microspheres to improve drug release performance or protect the material.


1.4. **Microsphere preparation**: Using the side spray function, the equipment can prepare microspheres, widely used in the production of drug sustained-release and controlled-release formulations.


The integrated design of the multi-function fluidized bed makes the FPCG series multi-function fluidized bed highly adaptable and advantageous in a variety of fields, including pharmaceuticals, food, and chemicals.


2、The FPCG Series Multi-Function Fluidized Bed - Working Principle


The FPCG series multi-function fluidized bed is mainly composed of the inlet air system, fluidized bed system, top spray system, bottom spray system, side spray system, and outlet air system. Each system works together to ensure that the material can be uniformly and quickly processed during the fluidization process according to the required operation.


- **Top Spray System**: This system is mainly used for granulation function. The material is introduced into the fluidized bed through the air inlet system, and the airflow lifts the material and suspends it in the air. Then, the liquid spray is sprayed onto the material through the top spray head, forming granules. This process can effectively control the size and shape of the granules, ensuring a uniform and consistent quality of the granules produced.


- **Bottom Spray System**: used for microcapsule coating function. The bottom spray system uses special designed nozzles to evenly spray the coating liquid onto suspended microcapsules. Airflow causes the microcapsules to continuously roll and receive the spray, thus forming a uniform coating layer.


- **Side-spray system**: This system is mainly used for preparing microspheres. The material is sprayed through the side-spray system, and the airflow carries the material to move, while forming microspheres at the same time. This system is suitable for handling smaller particle materials, such as drug-controlled release microspheres.


Each functional module can be used independently according to production needs, or multiple modules can be combined to achieve continuous or alternating operation of drying, granulation, and coating processes. Users can choose different functional configurations based on their actual production process requirements, thus maximizing the utilization rate and production efficiency of the equipment.


3、FPCG Series Multi-Function Fluidized Bed - Equipment Features


The FPCG series multi-function fluidized bed boiler features numerous innovative designs and technical features, making it competitive in the market:


3.1. **Modular design**: The multi-function fluidized bed equipment is designed with modular components, allowing for flexible configuration of top, bottom, and side spray functions. Customers can choose the appropriate functional modules based on their production needs. This flexibility enables the equipment to adapt to different production tasks and quickly switch between functions.


3.2. **Multifunctional Integration**: The device integrates the functions of drying, granulation, coating, and microcapsule preparation into one machine, allowing users to easily perform multiple operations with different process settings, reducing the switching time and space requirements during production.


3.3. **PLC Full Automatic Control**: The multi-function fluidized bed is equipped with an advanced PLC full automatic control system. By setting process parameters, the equipment can automatically complete the entire production process operation, greatly reducing the need for manual intervention. The full automatic control system can also monitor and record key process parameters in real-time, ensuring the stability and reproducibility of the production process.


3.4. **Compliance with GMP requirements**: The design and manufacture of the multi-function fluidized bed fully comply with GMP (Good Manufacturing Practices for Pharmaceutical Products) standards, ensuring the safety and reliability of the equipment in pharmaceutical production. At the same time, all process records and parameters can be printed and archived through the system, ensuring the authenticity and traceability of production data.


3.5. **Highly efficient mixing and drying capabilities**: The multi-function fluidized bed utilizes air suspension technology to uniformly mix and dry materials in a short period of time, significantly improving production efficiency and ensuring the stability of product quality.


4、FPCG Series Multi-Function Fluidized Bed - Application Fields


The FPCG series multi-function fluidized bed has a wide range of applications, especially in the pharmaceutical, food, and chemical industries, where it has received high recognition. Here are its main application scenarios:


- **Pharmaceutical Industry**: Can be used to prepare granules or microspheres for tablets and capsules, and can also perform coating operations on drugs. In particular, the coating operation of microspheres is crucial in sustained and controlled release formulations, and the equipment can achieve uniform and precise coating effects through its bottom spray and side spray systems.


- **Food Industry**: used for the preparation and coating treatment of food particles, such as the production of seasonings, food additives, etc. The versatility of the equipment makes it easy to adapt to different food recipe requirements.


- **Chemical Industry**: Particle preparation, modification, and coating treatment in chemical production, equipment for processing and modifying materials of different types, optimizing product performance.


The FPCG series multi-function fluidized bed, with its advanced design, flexible function configuration, and outstanding automation control, has become an indispensable important equipment in modern industrial production. It not only improves production efficiency but also provides reliable solutions for the preparation and processing of various materials. Through modular design and full automation, the equipment can easily meet the diverse needs of different production fields and fully comply with GMP standards, making it an ideal choice for the pharmaceutical, food, and chemical industries.

FPCG系列多功能流化床是一种集多种功能于一体的*制粒设备,专为制药、食品、化工等行业而设计。它可以实现混合、干燥、制粒、包衣以及制微丸等工艺操作,是现代生产过程中不可或缺的设备之一。由于多功能流化床高度的灵活性和高效的生产性能,设备能够根据不同的生产需求进行调整,成为提高生产效率、优化工艺流程的理想选择。

1. FPCG系列多功能流化床--设备用途

FPCG系列多功能流化床以其丰富的功能组合,广泛应用于多个行业。它在制药行业尤其具有重要作用,能够满足不同类型药物的制备需求。设备通过集成顶喷、底喷和侧喷等功能,可以高效完成制粒、干燥、包衣等工艺。除此之外,食品行业可以利用该设备进行食品颗粒的制备和包衣操作,而化工行业则可以通过它进行颗粒的改性和处理。

1. **制粒**:通过顶喷功能,设备可以将粉末物料转化为均匀的颗粒,适用于药物制粒或食品颗粒生产。


2. **干燥**:利用气流技术,该设备可以对物料进行快速高效的干燥,适用于各种物料的脱水处理。


3. **包衣**:底喷和侧喷功能允许对颗粒或微丸进行包衣操作,改善药物释放性能或保护物料。


4. **微丸制备**:通过侧喷功能,设备可以制备微丸,广泛应用于药物的缓释制剂和控释制剂生产。

多功能流化床的集成设计,使得FPCG系列多功能流化床在制药、食品和化工等多个领域都展现出强大的适应性和优势。

2. FPCG系列多功能流化床--工作原理

FPCG系列多功能流化床主要由进风系统、流化床系统、顶喷系统、底喷系统、侧喷系统和出风系统组成。各个系统协同工作,确保物料在流化过程中能够均匀、快速地完成所需的操作。

- **顶喷系统**:主要用于制粒功能。物料通过进风系统进入流化床,气流将物料吹起并悬浮在空气中,随后液体喷雾通过顶喷头喷射到物料上,形成颗粒。这个过程能够有效地控制颗粒的大小和形态,保证制得颗粒的均匀性和一致性。

- **底喷系统**:用于微丸包衣功能。底喷系统通过特殊设计的喷嘴,将包衣液均匀喷洒到悬浮的微丸上。气流使微丸不断翻滚并接受喷液,从而形成均匀的包衣层。

- **侧喷系统**:主要用于制备微丸。物料通过侧喷系统进行喷涂,气流带动物料运动,同时形成微丸。该系统适合处理颗粒度较小的物料,如药物的控释微丸。

每个功能模块可以根据生产需求进行单独使用,也可以多模块组合,实现干燥、制粒、包衣等多个操作流程的连续或交替进行。用户可以根据实际生产工艺需求选择不同的功能配置,从而*大化设备的利用率和生产效率。

3. FPCG系列多功能流化床--设备特点

FPCG系列多功能流化床具备诸多创新设计和技术特点,使其在市场上具有竞争力:

1. **模块化设计**:多功能流化床设备采用模块化设计,能够灵活配置顶喷、底喷、侧喷功能,客户可以根据自身的生产需求选择相应的功能模块。这种灵活性使得设备能够适应不同的生产任务,并在短时间内完成功能切换。

2. **多功能集成**:设备将干燥、制粒、包衣和微丸制备等功能集成在一台设备上,用户可以通过不同的工艺设定轻松实现多种操作,减少了生产中的设备切换时间和空间占用。

3. **PLC全自动控制**:多功能流化床配备了*的PLC全自动控制系统。通过设置工艺参数,设备可以自动完成整个生产过程的操作,极大地减少了人工干预。全自动控制系统还能对关键工艺参数进行实时监测和记录,确保生产过程的稳定性和重现性。

4. **符合GMP要求**:多功能流化床的设计和制造完全符合GMP(药品生产质量管理规范)标准,确保设备在制药生产中的使用安全性和可靠性。同时,所有工艺记录和参数可以通过系统打印并存档,确保生产数据的真实性和可追溯性。

5. **高效的混合与干燥能力**:多功能流化床通过气流悬浮技术,能够在较短时间内完成物料的均匀混合和干燥处理,显著提高了生产效率,并确保了产品的质量稳定性。

4. FPCG系列多功能流化床--应用领域

FPCG系列多功能流化床具有广泛的应用领域,尤其在制药、食品、化工等行业得到了高度认可。以下是其主要的应用场景:

- **制药行业**:可用于制备片剂、胶囊剂中的颗粒或微丸,还能进行药物的包衣操作。特别是在缓释和控释制剂中,微丸的包衣操作至关重要,该设备通过其底喷和侧喷系统能够实现均匀、精确的包衣效果。

- **食品行业**:用于食品颗粒的制备和包衣处理,例如调味料、食品添加剂等物料的生产。设备的多功能性使其能够轻松适应不同的食品配方需求。

- **化工行业**:化工生产中的颗粒制备、改性和包衣处理,设备可用于不同材料的处理和改性操作,优化产品性能。

FPCG系列多功能流化床凭借其*的设计、灵活的功能配置以及*的自动化控制,成为了现代工业生产中不可或缺的重要设备。它不仅提高了生产效率,还为多种物料的制备和处理提供了可靠的解决方案。通过模块化设计与全自动化操作,该设备能够轻松满足不同生产领域的多样化需求,并且完全符合GMP标准,是制药、食品、化工行业中的理想选择。

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