BH series laboratory high speed centrifugal spray dryer

BH系列实验室高速离心喷雾干燥机

Laboratory high-speed centrifugal spray dryer: a powerful assistant for scientific research and innovation

实验室高速离心喷雾干燥机：科研创新的得力助手

In modern scientific research and industrial production, drying technology as a key link of material treatment, its importance is self-evident.

在现代科研与工业生产中，干燥技术作为物料处理的关键环节，其重要性不言而喻。

Laboratory high-speed centrifugal spray dryer, as a set of efficient, accurate and flexible drying equipment, is gradually becoming the first choice of scientific research workers and engineers in many fields.

实验室高速离心喷雾干燥机，作为一种集高效、精准、灵活于一体的干燥设备，正逐渐成为众多领域科研工作者和工程师的*。

This paper will focus on the detailed introduction of the equipment, including equipment overview, main structure and components, technical characteristics, application fields, operating processes, maintenance, safe use and market trends.

本文将围绕该设备展开详细介绍，包括设备概述、主要结构与部件、技术特点、应用领域、操作流程、维护保养、安全使用以及市场趋势等方面。

1. Equipment Overview and principle

一、设备概述与原理

Laboratory high-speed centrifugal spray dryer is a kind of equipment that uses high-speed centrifugal atomization technology to spray liquid materials into tiny droplets instantly, and dries them quickly into solid particles in high temperature air flow.

实验室高速离心喷雾干燥机是一种利用高速离心雾化技术将液体物料瞬间喷散成微小雾滴，并在高温气流中迅速干燥成固体颗粒的设备。

Its working principle is based on the basic principle of spray drying, that is, the liquid material is centrifuged and atomized through a high-speed rotating centrifugal disc, and then in contact with hot air to complete the evaporation of water and the formation of solid particles.

其工作原理基于喷雾干燥的基本原理，即通过高速旋转的离心盘将液体物料离心甩出并雾化，随后与热空气接触，完成水分的蒸发和固体颗粒的形成。

The spray drying process is efficient and continuous, keeping the nutrients and active substances of the material from being destroyed.

喷雾干燥过程高效、连续，能够保持物料的营养成分和活性物质不受破坏。

2. Main structure and components

二、主要结构与部件

The laboratory high-speed centrifugal spray dryer is mainly composed of feeding system, centrifugal atomizer, drying chamber, heating system, exhaust system, collection system and control system.

实验室高速离心喷雾干燥机主要由进料系统、离心雾化器、干燥室、加热系统、排风系统、收集系统和控制系统等部分组成。

Among them, the centrifugal atomizer is the core component, which is responsible for atomizing the liquid material into small particles;

其中，离心雾化器是核心部件，负责将液体物料雾化成微小颗粒；

The high temperature air flow in the drying room is responsible for the rapid evaporation of water in the droplets.

干燥室内的高温气流则负责快速蒸发雾滴中的水分；

The collection system is used to collect the dried solid particles.

收集系统则用于收集干燥后的固体颗粒。

In addition, the heating system provides the necessary heat energy, the exhaust system ensures the circulation of air and the removal of moisture in the dry room, and the control system precisely regulates the entire process.

此外，加热系统提供必要的热能，排风系统确保干燥室内空气的流通和湿气的排出，而控制系统则对整个过程进行精确调控。

3.Technical features and advantages

三、技术特点与优势

1. High efficiency and energy saving : The use of high-speed centrifugal atomization technology, so that droplets and hot air fully contact, improve drying efficiency;

1. 高效节能：采用高速离心雾化技术，使雾滴与热空气充分接触，提高干燥效率；

At the same time, the optimized hot air circulation system reduces energy loss and saves energy.

同时，优化的热风循环系统减少能量损失，实现节能降耗。

2. High quality of the finished product : The drying process is rapid and uniform, effectively retaining the nutrients and active substances of the material;

2.成品质量高：干燥过程迅速且均匀，有效保留物料的营养成分和活性物质；

The particle shape is controllable, suitable for the production needs of a variety of products.

颗粒形态可控，适用于多种产品的生产需求。

3. Easy to operate : high degree of automation, through the touch screen or PLC control system to achieve one-click start and remote monitoring;

3. 操作简便：自动化程度高，通过触摸屏或PLC控制系统实现一键启动和远程监控；

The fault self-diagnosis function improves the reliability and maintenance convenience of the equipment.

故障自诊断功能提高了设备的可靠性和维护便利性。

4. Safety and environmental protection : In line with international safety standards and environmental requirements, the use of low noise design and good sealing performance of the structure, reduce the impact on the environment.

4. 安全环保：符合*安全标准和环保要求，采用低噪音设计和密封性能良好的结构，减少对环境的影响。

4. Introduction to Application fields

四、应用领域简介

Laboratory high-speed centrifugal spray dryer is widely used in food, medicine, chemical industry, biotechnology and other fields of scientific research and production.

实验室高速离心喷雾干燥机广泛应用于食品、医药、化工、生物技术等领域的科研和生产中。

In the field of food, it can be used for the production of milk powder, instant coffee, seasonings and other products;

在食品领域，可用于奶粉、速溶咖啡、调味料等产品的生产；

In the field of medicine, it is used for the drying treatment of drug intermediates and active ingredients;

在医药领域，则用于药物中间体、活性成分等的干燥处理；

In the field of chemical and biotechnology, it is suitable for the preparation of fine chemicals such as catalysts, nanomaterials and biological products.

在化工和生物技术领域，则适用于催化剂、纳米材料、生物制品等精细化工品的制备。

5. Operation process and steps

五、操作流程与步骤

1. Preparation stage : Check whether the components of the equipment are in good condition to ensure the normal supply of power and air;

1. 准备阶段：检查设备各部件是否完好，确保电源和气源正常供应；

Set drying temperature, feed speed and air volume and other parameters.

设定好干燥温度、进料速度和风量等参数。

2. Starting stage : Open the heating system to preheat the drying chamber to the set temperature;

2.启动阶段：开启加热系统预热干燥室至设定温度；

Simultaneously start the centrifugal atomizer and exhaust system;

同时启动离心雾化器和排风系统；

Slowly adjust feed pump to start feed.

缓慢调节进料泵开始进料。

3. Drying stage : Observe the state and drying effect of materials in the drying room;

3 . 干燥阶段：观察干燥室内物料的状态和干燥效果；

Adjust the parameters as needed to achieve the best drying effect.

根据需要调整各项参数以达到*佳干燥效果。

4. Collection stage : Turn off the feed pump and heating system after drying;

4.收集阶段：干燥完成后关闭进料泵和加热系统；

Continue to run the exhaust system for some time to remove residual moisture;

继续运行排风系统一段时间以排出残留湿气；

Turn on the collection system to collect dried solid particles.

打开收集系统收集干燥后的固体颗粒。

5. Cleaning and maintenance : After the equipment is cooled, clean the drying room and collect the residue in the system;

5.清理与维护：待设备冷却后清理干燥室和收集系统内的残留物；

Perform regular maintenance and maintenance on the equipment to ensure its normal operation.

定期对设备进行维护和保养以确保其正常运行。

6, maintenance and maintenance points

六、维护与保养要点

1. Regularly clean the residue in the drying chamber and collect the system to prevent clogging and corrosion.

1. 定期清理干燥室和收集系统内的残留物以防止堵塞和腐蚀。

2. Check the wear of the centrifugal atomizer and other vulnerable parts and replace them in time.

2. 检查离心雾化器和其他易损部件的磨损情况并及时更换。

3. Keep the equipment clean and dry to prevent electrical components from moisture and damage.

3. 保持设备的清洁和干燥以防止电气元件受潮和损坏。

4. Regularly check the operation of the heating system and exhaust system to ensure its normal operation.

4. 定期检查加热系统和排风系统的运行情况确保其正常工作。

5. Lubricate and tighten the equipment regularly to reduce wear and loosening.

5. 定期对设备进行润滑和紧固以减少磨损和松动。

7, safe use precautions

七、安全使用注意事项

1. Read the equipment operation manual carefully and understand the relevant safety regulations before use.

1. 在使用前仔细阅读设备操作手册并了解相关安全规定。

2. Strictly follow the operating procedures and precautions to prevent accidents.

2. 严格遵守操作规程和注意事项以防止事故发生。

3. Do not open the drying room door or other protective devices when the equipment is running.

3. 禁止在设备运行时打开干燥室门或其他防护装置。

4. Regularly check the insulation performance of electrical components and lines to prevent electric shock accidents.

4. 定期检查电气元件和线路的绝缘性能以防止触电事故。

5. Cut off the power and air supply and ensure that the equipment is shut down during repair and maintenance.

5. 在维修和保养时切断电源和气源并确保设备处于停机状态。

8, Jiangsu Bohong Drying Company laboratory high-speed centrifugal spray dryer advantages

八、江苏博鸿干燥公司实验室高速离心喷雾干燥机优势

With the continuous progress of science and technology and the acceleration of industrialization, the application of laboratory high-speed centrifugal spray dryer in scientific research and production will be more and more extensive.

随着科学技术的不断进步和工业化进程的加速推进，实验室高速离心喷雾干燥机在科研和生产中的应用将越来越广泛。

The laboratory high-speed centrifugal spray dryer produced by Jiangsu Bohong Drying Company will show the following trends:

江苏博鸿干燥公司生产制造的实验室高速离心喷雾干燥机将呈现出以下几个趋势：

First, product technology continues to innovate and upgrade to meet higher levels of demand;

一是产品技术不断创新升级以满足更高层次的需求；

Second, the level of automation and intelligence is continuously improved to improve production efficiency and product quality;

二是自动化和智能化水平不断提高以提高生产效率和产品质量；

Third, environmental protection and energy conservation have become important development directions to meet the requirements of sustainable development;

三是环保和节能成为重要发展方向以适应可持续发展的要求；

Fourth, customized services will become the mainstream of the market to meet the personalized needs of different users.

四是定制化服务将成为市场主流以满足不同用户的个性化需求。

Therefore, the laboratory high-speed centrifugal spray dryer manufactured by Jiangsu Bohong Drying Company will usher in broader development prospects and market opportunities.

因此，江苏博鸿干燥公司生产制造的实验室高速离心喷雾干燥机将迎来更加广阔的发展前景和市场机遇。